Volkswagen Golf Variant / Jetta. Manual - part 19

 

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Volkswagen Golf Variant / Jetta. Manual - part 19

 

 

door

1.7.1

Removing

– Prise out clips -3-, starting at bottom of door -1-, and remove

cover -2-.

1. Front door    

73

 

 .

– Remove door handle 

⇒ page 86

 .

– Remove bolt -1- from bearing bracket -2- which is located be‐

hind door outer panel.

– Remove all bolts -2-, -3- and -4-.

Note

It is possible to find bolt type -4- instead of bolt type -2- in rear upper location on door of some vehicles. If this

is the case, do not replace bolt type -4- with bolt type -2-.

– Carefully remove door outer panel.

74

 

Caution

Bolts of different types are used to secure outer panel of door.

If these are fitted in the wrong positions, the outer panel for the

door will be damaged.

– Carefully position outer panel on door.
– Insert all bolts -2-, -3- and -4-.
Observe correct usage for the different types of bolts.
♦ Feature for bolt -2-: bolt with pointed end and thinner washer
♦ Feature for bolt -3-: bolt with no pointed end but with thicker

washer.

♦ Feature for bolt -4-: bolt with pointed end and thicker washer.
– Check whether retaining rail guide pins are located in appro‐

priate guide holes in inner part of door. Only then tighten all

bolts -2-, -3- and -4-.

Observe correct specified torque for the different types of bolts.

1. Front door    

75

 

Installing new outer panel on door

Caution

Bolts of different types are used to secure outer panel of door.

If these are fitted in the wrong positions, the outer panel for the

door will be damaged.

Note

Observe installation notes in chapter for bonding new outer panel on door 

⇒ page 82

• The old (damaged) outer panel with retaining rails is removed

⇒ page 73

 .

76

 

 

 

 

 

 

 

 

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