Volkswagen Golf / Golf Plus. Manual - part 317

 

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Volkswagen Golf / Golf Plus. Manual - part 317

 

 

Special tools and workshop

equipment required
♦ Refractometer -T10007-
♦ Drip tray -V.A.G 1306-
♦ Torque wrench -

V.A.G 1331-

♦ Spring-type clip pliers -

VAS 5024 A-

♦ Adapter -V.A.G 1274/8-
♦ Cooling system charge unit

-VAS 6096-

1.6.1

Removing

Note

Always renew seals and gaskets.

– Drain coolant 

⇒ page 102

 .

– Remove poly V-belt 

⇒ page 13

 .

– Remove toothed belt 

⇒ page 50

 .

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

106

     Rep. Gr.19 - Cooling

 

1.6.2

Installing

Installation is carried out in the reverse order. When installing,

note the following:
– Moisten new O-ring -3- with coolant.
– Insert coolant pump -2- in cylinder block and tighten securing

bolts -1- to 15 Nm.

Note

The coolant pump plug faces downwards.

– Install toothed belt 

⇒ page 50

 .

– Install poly V-belt 

⇒ page 13

 .

– Fill cooling system with coolant 

⇒ page 102

 .

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

1. Parts of cooling system    

107

 

Special tools and workshop

equipment required
♦ Refractometer -T10007-
♦ Drip tray -V.A.G 1306-
♦ Torque wrench -

V.A.G 1331-

♦ Spring-type clip pliers -

VAS 5024 A-

♦ Adapter -V.A.G 1274/8-
♦ Cooling system charge unit

-VAS 6096-

1.7.1

Removing

Note

Always renew seals and gaskets.

– Drain coolant. 

⇒ page 102

– Remove alternator. ⇒  Electrical system; Rep. Gr.  27 ; Re‐

moving and installing alternator with poly V-belt .

– Pull coolant hose off connection.

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

108

     Rep. Gr.19 - Cooling

 

– Turn thermostat -4- 

1

/4 turn (90°) to left and remove it from

connection -2-.

1.7.2

Installing

Installation is carried out in the reverse order. When installing,

note the following:
– Moisten new O-ring -3- with coolant.
– Insert thermostat -4- into connection -2- and turn 

1

/4 turn (90

°) to right.

Note

The brace on the thermostat must be almost vertical.

– Insert connection -2- with thermostat -4- in cylinder block.
– Tighten securing bolts -1- to 15 Nm.
– Replenish coolant. 

⇒ page 102

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

1. Parts of cooling system    

109

 

 

 

 

 

 

 

 

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