Volkswagen Golf / Golf Plus. Manual - part 284

 

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Volkswagen Golf / Golf Plus. Manual - part 284

 

 

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5

Roof edge spoiler

5.1

Tools

Special tools and workshop

equipment required
♦ Removal kit for flush bon‐

ded windows -

V.A.G 1474 A-

♦ Suction lifter -V.A.G 1344-
♦ Cutting tool -V.A.G 1351-
♦ Windscreen removal kit -

V.A.G 1755-

♦ Hand-cartridge gun -

V.A.G 1628-

♦ Cartridge heater -

V.A.G 1939-

5.2

Materials

♦ 1K window adhesive

-DH 009 100 03-

♦ Activator

-D 181 801 A1-

♦ Primer

-D 009 200 02-

♦ Cleaning solution

-D 009 401 04-

♦ Primer applicator

-D 009 500 25-

♦ Adhesive remover

-D 002 000 10-

♦ Cutting cord

-357 853 999 A-

General body repairs, exterior - Edition 04.2008

5. Roof edge spoiler    

257

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Note

Observe instructions for use on the information sheet provided by

the manufacturer.

Use double cartridge gun -VAS 5237- to apply two-component

adhesives.
Heat one-component window adhesive according to manufactur‐

er's instructions, using cartridge heater -V.A.G 1939A- .
Small cartridge, 110 ml, for sealing and/or when a 400 ml car‐

tridge alone is not sufficient.

5.3

Assembly overview - roof spoiler for GTI, GTI special models and R32

1 - Rear lid
2 - Primer area

❑ For adhesive bead on

retaining strip

❑ Position of primer area

must be transferred

from indentation for ad‐

hesive bead in retaining

strip

3 - Primer area

❑ For adhesive bead on

roof spoiler

❑ Position of primer area

must be transferred

from roof spoiler

4 - Retaining strip

❑ With indentation for ad‐

hesive bead, bead cross

section: width = 6 mm;

height = 10 mm

❑ Removing 

⇒ page 262

❑ Installing 

⇒ page 263

❑ Installation instructions

⇒ page 264

5 - Foam strip

❑ Self-adhesive
❑ Before installing roof

spoiler, check foam strip

for damage and renew if

necessary

6 - Adhesive tape

❑ Two strips for securing

roof spoiler at sides

7 - Bonding surface

❑ Marked in inner part of roof spoiler

8 - Roof edge spoiler

❑ Material PC/PET
❑ Removing 

⇒ page 259

❑ Installing 

⇒ page 261

General body repairs, exterior - Edition 04.2008

258

     Rep. Gr.66 - Exterior equipment

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❑ Installation instructions 

⇒ page 264

5.4

Removing and installing roof spoiler for

GTI, GTI special models and R32

5.4.1

Removing

WARNING

Clean all surrounding parts before beginning work and mask

them with tape.
Do not use cutting wire to remove the roof spoiler.

– Thread cutting thread -6- in between rear lid -1- and roof spoil‐

er -4-.

– Using both handles -5- in “sawing” movements, separate ad‐

hesive tape -2- and adhesive bead -3- on one side.

General body repairs, exterior - Edition 04.2008

5. Roof edge spoiler    

259

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– Repeat adhesive tape and adhesive bead separation on the

other side.

Note

The middle hook is present only on vehicles from 02.05.

– Push several wedges -3409- between rear lid -1- and roof

spoiler -arrows a- until all hooks -2- are released. A clear click

can be heard.

The hooks on the sides are -dimension c- = 260 mm and

-dimension d- = 400 mm from the centre.
– Reach between roof spoiler and rear lid, press roof spoiler

-3- forcefully against rear lid and release roof spoiler upwards

-arrows b- from fasteners -4- of retaining strip.

General body repairs, exterior - Edition 04.2008

260

     Rep. Gr.66 - Exterior equipment

 

 

 

 

 

 

 

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