Volkswagen Golf / Golf Plus. Manual - part 246

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  244  245  246  247   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 246

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.14

Assembly overview - door handle and door lock

Note

The right side is shown. The left side is similar.

1 - Door lock

❑ Door lock can only be

removed together with

door outer panel

❑ Removing and installing

⇒ page 110

2 - Retaining bracket

❑ Not installed on Golf

3 - Spreader rivet

❑ Not installed on Golf

4 - Cable

❑ To release lock from in‐

ner door handle

5 - Cover

❑ Not supplied as part of

door lock

❑ Secured to door lock

with three locking lugs

6 - Bearing plate

❑ Removing 

⇒ page 108

7 - Bolt
8 - Base

❑ Part of door handle

9 - Door handle with base

❑ Removing and installing

⇒ page 106

10 - Cover

❑ For lock cylinder hous‐

ing with no opening for

lock cylinder

❑ Secured to lock cylinder housing with three locking lugs

11 - Housing

❑ Removing and installing 

⇒ page 106

❑ Without cylinder lock

12 - Base
13 - Torx screw

❑ Socket -T 10072-
❑ Loosening this screw releases the lock cylinder housing 

⇒ Item 11 (page 105)

 , which can then be pulled

out of the bearing plate

14 - Bolt

❑ 18 Nm

General body repairs, exterior - Edition 04.2008

1. Rear door    

105

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

15 - Cable

❑ To release lock from outer door handle

1.15

Removing and installing housing

Note

Removal and installation sequence is only for right housing. Re‐

moval and installation of left housing is similar.

1.15.1

Removing

– Lever out caps in front of bolts -1-.
– Pull door handle -2- in -direction of arrow- and unscrew bolt

-1- using socket wrench -T 10072- until housing -3- can be

pulled out.

– Pull housing -3- out of door handle mounting bracket at right

angles to door.

1.15.2

Installing

– Fit housing -2- into door handle mounting bracket at right an‐

gles.

Door handle -1- must rest only lightly against door panel.
– Now tighten bolt -3- in bearing plate using socket -T 10072- .
The door handle engages in the lock cylinder housing with an

audible click.

Note

During installation, housing must be pressed against door panel.

Door handle rests only lightly against door panel.

– Then perform remaining installation in reverse order of remov‐

al.

• Then always check function while door is still open, as an in‐

correctly fitted and adjusted Bowden cable cannot open the

door.

1.16

Removing and installing door handle

Note

The removal and installation sequence is only for the right door

handle. The removal and installation of the left door handle is

similar.

General body repairs, exterior - Edition 04.2008

106

     Rep. Gr.58 - Rear doors, door components

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.16.1

Removing

– Remove housing 

⇒ page 106

 .

– Lever clip -2- out of door handle -1-.
– Swivel door handle -1- out of door -arrow-.

1.16.2

Installing

– Guide assembly tool -T 10118- into door through opening in

door inner panel.

– Use a hand torch to illuminate inside of door for improved vis‐

ibility.

– Hook assembly tool -T 10118- in spring -arrow A-.

General body repairs, exterior - Edition 04.2008

1. Rear door    

107

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Hook spring into door lock by pulling assembly tool -T 10118-

-arrow B-.

The release lever is now secured.
– Swivel door handle -1- into door.
– Pull clip -2- in the panel opening and engage clip in door han‐

dle -1- -arrow-.

Note

Door handle -2- must be pressed against door panel when

assembling.

Clip -2- must engage in door handle -1- with a clearly audible

click.

Installing housing 

⇒ page 106

• Then always check function while door is still open, as an in‐

correctly fitted and adjusted Bowden cable cannot open the

door.

1.17

Removing bearing bracket

Note

Removal and installation are described only for the right bearing

bracket. The removal and installation of left mounting plate is

similar.

General body repairs, exterior - Edition 04.2008

108

     Rep. Gr.58 - Rear doors, door components

 

 

 

 

 

 

 

Content   ..  244  245  246  247   ..