Volkswagen Golf / Golf Plus. Manual - part 232

 

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Volkswagen Golf / Golf Plus. Manual - part 232

 

 

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Note

The right side is shown. The left side is similar.

The hinge bolts must always be renewed if loosened.

Hinges are now one piece.

The specified torque for the hinge bolts to the door (bolts -4, 6 and 14-) has been revised.

1 - Door

❑ Removing and installing

⇒ page 50

❑ Adjusting 

⇒ page 52

2 - Guide bolt

❑ 10 Nm

3 - Door hinge with arrester
4 - Multi-point socket head bolt

❑ 50 Nm
❑ Bolts must always be re‐

placed by new ones af‐

ter being undone

5 - Multi-point socket head bolt

❑ Installed from inside the

vehicle

❑ Remove lower A-pillar

trim ⇒  General body re‐

pairs, interior; Rep. Gr. 

70 ; Trims, insulation;

Pillars and side trims

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Bolts must always be re‐

placed by new ones af‐

ter being undone

6 - Multi-point socket head bolt

❑ 50 Nm
❑ Bolts must always be re‐

newed after being loos‐

ened

7 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Bolts must always be replaced by new ones after being undone

8 - Guide bolts

❑ 10 Nm

9 - Adjustment ring

❑ Restricts the adjustment range for the eccentric pin

10 - Bolt

❑ For eccentric pin
❑ 28 Nm

General body repairs, exterior - Edition 04.2008

1. Front door    

49

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11 - Door hinge

❑ Door hinge no longer comprises of more than one part

12 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further (90°).

❑ Bolts must always be renewed after being loosened

13 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further (90°).

❑ Bolts must always be replaced by new ones after being undone

14 - Multi-point socket head bolt

❑ 50 Nm
❑ Bolts must always be replaced by new ones after being undone

15 - Eccentric pin

❑ Eccentric pin is used to adjust gap on vehicles as of 02.2004

1.5

Removing and installing door

Note

The removal and installation sequence is only for the right door.

The removal and installation of the left door is similar.

General body repairs, exterior - Edition 04.2008

50

     Rep. Gr.57 - Front doors, door components, central locking

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1.5.1

Removing

– Release bellows -6- by pressing the catch -arrow a- and pull

bellows off A-pillar.

– Swing release lever -7- downwards -arrow b- and disconnect

electrical connector -8- from coupling station.

– Remove bolts -4, 5 and 11- from hinge using special door

alignment tool -3320- and bit -3320/3- .

– Pull door in -direction of arrow- off guide bolts -2 and 9-.

1.5.2

Installing

Installation is carried out in reverse order of removal.
– Specified torque, bolts -4, 5 and 11-: 50 Nm.
• Always renew bolts -4, 5 and 11-.
– Note front door gap dimensions ⇒ Body Repairs; Rep. Gr.  00 ;

Technical data; Body gap dimensions .

General body repairs, exterior - Edition 04.2008

1. Front door    

51

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1.6

Adjusting door

Note

The door is adjusted correctly if the gaps/shut lines are even

all around, the door is not too deep or does not stand proud

and all contours align when the is door closed.

Vehicle must be standing on its wheels on flat level ground

when adjustments are performed.

If door outer panel has been removed, door inner part window

frame must be adjusted to roof frame and B-pillar, or rear door.

1.6.1

Adjusting door gaps

Special tools and workshop equipment required
♦ Box spanner 15 mm -T10344-

WARNING

Vehicles up to 01.2004, the bolt of the eccentric pin -10- must

not be loosened and the eccentric pin -15- must not be used

to adjust the door.

General body repairs, exterior - Edition 04.2008

52

     Rep. Gr.57 - Front doors, door components, central locking

 

 

 

 

 

 

 

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