Volkswagen Golf / Golf Plus. Manual - part 225

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  223  224  225  226   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 225

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.6.1

Removing

– Remove bonnet 

⇒ page 19

 .

– Remove bolts -2- and remove bonnet hinge -1-.

1.6.2

Installing

– Install flap hinge -1-.
– Specified torque for bolts -2-: 22 Nm.
– Install flap 

⇒ page 19

 .

General body repairs, exterior - Edition 04.2008

1. Bonnet    

21

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.7

Removing and installing insulation

1.7.1

Removing

– Lever retaining clips -1- (Qty. 10) out of insulation -2- using

removal lever -80-200- .

– Pull insulation -2- out of elongated holes.

General body repairs, exterior - Edition 04.2008

22

     Rep. Gr.55 - Bonnet, rear lid

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.7.2

Installing

– Push insulation -2- underneath gas strut and place assembly

tongues in elongated holes.

– Engage all retaining clips -1- (Qty. 10) in insulation -2-.
• When installing insulation -2- ensure that retaining clips -1- are

fitted with wider side outwards.

General body repairs, exterior - Edition 04.2008

1. Bonnet    

23

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.8

Assembly overview - bonnet latch and release components

1 - Arrester

❑ Removing:
– Remove bolts -2- and

remove latch hook.

❑ Adjusting:
– Adjustment is carried

out by moving arrester

to left or right in elonga‐

ted holes.

2 - Bolt

❑ Qty. 3
❑ 10 Nm

3 - Expanding nut

❑ Qty. 2

4 - Bearing bracket
5 - Bowden cable

❑ Clipped into bearing

bracket

6 - Bolt

❑ Qty. 2
❑ 1.5 Nm

7 - Release lever

❑ Removing and installing

⇒ page 28

8 - Bowden cable

❑ Clipped onto wheel

housing and lock carri‐

er.

9 - Bowden cable coupling

❑ Separating 

⇒ page 26

10 - Bonnet lock

❑ Removing and installing 

⇒ page 25

❑ Adjusting 

⇒ page 27

General body repairs, exterior - Edition 04.2008

24

     Rep. Gr.55 - Bonnet, rear lid

 

 

 

 

 

 

 

Content   ..  223  224  225  226   ..