Volkswagen Golf / Golf Plus. Manual - part 162

 

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Volkswagen Golf / Golf Plus. Manual - part 162

 

 

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RO: 53 55 10

8

Renewing side panel - partial renewal

(4-door)

WARNING

Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐

ning in foam treated areas creates gases which are hazardous

to health and environment. Therefore, refrain from using these

processes.

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

Body Repairs - Edition 06.2010

8. Renewing side panel - partial renewal    

229

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1 - Bonded section
2 - Moulded foam element

C-pillar cross section in area of parting cut

Body Repairs - Edition 06.2010

230

     Rep. gr.53 - Body - rear

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1 - Inner side panel
2 - Sealing channel
3 - Outer side panel
4 - C-pillar reinforcement

8.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

8. Renewing side panel - partial renewal    

231

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8.2

Removing

Note

Make parting cuts with pneumatic jig-saw -V.A.G 1523- only.

Note cut line figure 

⇒ page 230

 .

– Make parting cut -1- only on outer panel; do not damage in‐

ternal reinforcements.

Dimension -a- = 45 mm
Dimension -b- = 100 mm
– Make parting cut -2- as shown; remember cut for replacement.
– Grind through outer edge of wheel arch.
– Separate original joint.

Body Repairs - Edition 06.2010

232

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

Content   ..  160  161  162  163   ..