Volkswagen Golf / Golf Plus. Manual - part 160

 

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Volkswagen Golf / Golf Plus. Manual - part 160

 

 

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1 - Inner side panel
2 - Sealing channel
3 - Outer side panel
4 - C-pillar reinforcement

7.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

7. Renewing side panel - partial renewal    

221

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7.2

Removing

Note

Make parting cuts with pneumatic jig-saw -V.A.G 1523- only.

Note cut line figure 

⇒ page 220

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When making parting cut -3- keep cutting/overlap of replacement part in mind.

– Make parting cuts -1-, -2- and -3- as shown.
– Separate original joint.

Body Repairs - Edition 06.2010

222

     Rep. gr.53 - Body - rear

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– Remove remaining material.
– Remove remaining adhesive completely and grind bonded

surface back to bare metal.

– Clean any dust and grease off flange area on wheel arch.

7.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 221

 .

7.3.1

Preparing new part

Replacement part
♦ Side panel frame (subpart)
♦ Sealing channel
♦ Reinforcement for gas-filled strut
♦ Moulded foam element
♦ 2K body adhesive -D 180 KD3 A2-
♦ 1K assembly adhesive -D 190 MKD A3-
– Transfer parting cuts to new parts and cut out.
– Drill 7 mm ∅ holes in side panel for SG plug weld seam.

Body Repairs - Edition 06.2010

7. Renewing side panel - partial renewal    

223

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– Drill 7 mm ∅ holes on sealing channel for SG plug weld seam.

7.3.2

Marking the area where no welding work may be carried out

Body Repairs - Edition 06.2010

224

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

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