Volkswagen Golf / Golf Plus. Manual - part 157

 

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Volkswagen Golf / Golf Plus. Manual - part 157

 

 

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1 - Outer side panel
2 - Inner side panel
3 - Outer wheel housing liner
4 - C-pillar reinforcement

C-pillar cut lines

Body Repairs - Edition 06.2010

5. Renewing C-pillar reinforcement    

209

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1 - Inner side panel
2 - Sealing channel
3 - Outer side panel
4 - C-pillar reinforcement

5.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

5.2

Removing

Note

Make parting cuts with pneumatic jig-saw -V.A.G 1523- only.

Do not damage underlying inner side panel.

Note cut line figure 

⇒ page 209

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– Make parting cut -1- as shown.

Body Repairs - Edition 06.2010

210

     Rep. gr.53 - Body - rear

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– Separate original joint.
– Remove remaining material.

– Remove remaining adhesive completely and grind bonded

surface back to bare metal.

5.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 210

 .

5.3.1

Preparing new part

Replacement part
♦ C-pillar reinforcement
♦ 2K body adhesive -D 180 KD3 A2-

Body Repairs - Edition 06.2010

5. Renewing C-pillar reinforcement    

211

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– Transfer parting cut to new part and cut out.

5.3.2

Welding in

– Apply 2K body adhesive -D 180 KD3 A2- to area of factory

applied bonded joint.

– Adapt new part to fit and fix in position.
– Weld parting cut, SG stepped weld seam.
– Weld original joint, RP spot weld seam.
– Install side panel (2-door vehicle)

⇒ „7.3 Installing“, page 223

 .

– Install side panel (4-door vehicle)

⇒ „8.3 Installing“, page 233

 .

Body Repairs - Edition 06.2010

212

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

Content   ..  155  156  157  158   ..