Volkswagen Golf / Golf Plus. Manual - part 155

 

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Volkswagen Golf / Golf Plus. Manual - part 155

 

 

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RO: 53 10 55 60

3

Renewing reinforcing for tail light

mounting plate

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Cross panel member already removed

⇒ „4 Renewing cross panel member“, page 205

• Mounting plate for tail light already removed

⇒ „2 Renewing tail light mounting“, page 197

3.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

3. Renewing reinforcing for tail light mounting plate    

201

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3.2

Removing

1 - Inner side panel
2 - Reinforcing for tail light

mounting plate
3 - Cross panel

– Separate original joint.

– Remove remaining material.

Body Repairs - Edition 06.2010

202

     Rep. gr.53 - Body - rear

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3.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 201

 .

3.3.1

Preparing new part

Replacement part
♦ Reinforcement
– Drill 7 mm ∅ holes for SG plug weld seam.

3.3.2

Welding in

– Adapt new part to fit and fix in position.
– Check fit with adjacent parts.

Body Repairs - Edition 06.2010

3. Renewing reinforcing for tail light mounting plate    

203

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– Weld in reinforcing, RP spot weld seam and SG plug weld

seam.

– Install tail light mounting plate 

⇒ „2.3 Installing“, page 199

 .

– Install cross panel member 

⇒ „4.3 Installing“, page 205

 .

Body Repairs - Edition 06.2010

204

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

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