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Dimension -a- = 371 ± 1 mm grease -G 052 168 A1- (from repair kit Fuchs Renolit JP1619). – Push rubber boot -2- onto track rod -1-, making sure that boot is correctly positioned. – Secure spring-type clip on rubber boot using hose clip pliers - V.A.G 1275- . – Lightly lubricate seal point between boot and steering box with grease -G 052 168 A1- (from repair kit Fuchs Renolit JP1619). – Push rubber boot onto steering box housing to stop. – Install new clamp, as shown in figure, with locking pliers for Phaeton steering box -VAS 6199- . Continue installation in reverse order. ⇒ page 288 . Check wheel alignment after completing the installation. ⇒ page 305 . – Carry out basic setting for steering angle sender -G85- using ⇒ vehicle diagnostic, testing and information system -VAS 5051B- , “guided fault finding” . – Then carry out basic setting for steering using ⇒ vehicle di‐ agnostic, testing and information system -VAS 5051B- , “gui‐ ded fault finding” . Specified torques Component Specified torque Track rod ball joint to track rod 50 Nm Track rod ball joint to wheel bearing housing ♦ Use new nut 20 Nm + 90° Track rod to steering rack in steering box 100 Nm 11. Repairing electromechanical steering box (1st generation), Golf 405
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