Volkswagen Golf / Golf Plus. Manual - part 100

 

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Volkswagen Golf / Golf Plus. Manual - part 100

 

 

Anti-roll bar to subframe

♦ Use new bolts

20 Nm + 90°

Anti-roll bar to coupling rod

♦ Use new nut
♦ Counterhold on multi-point socket of joint pin

65 Nm

Swivel joint to cast steel suspension link

♦ Use new nuts

60 Nm

Swivel joint to sheet steel or forged aluminium suspension

link

♦ Use new nuts

100 Nm

Shield to subframe

♦ Bolt M6 is self-locking

6 Nm

Steering box to subframe

♦ Use new bolts

50 Nm + 90°

Universal joint to steering box

♦ Use new bolt

30 Nm

Shield to steering box

♦ Bolt M6 is self-locking

6 Nm

Track rod ball joint to wheel bearing housing

♦ Use new nut

20 Nm + 90°

Exhaust system bracket to subframe

⇒  Engine; Rep. Gr.  26

Specified torques for pendulum support to gearbox

Bolt

Specified torque

M10 x 35

♦ Use new bolt

50 Nm + 90° further

M10 x 75

♦ Use new bolt

50 Nm + 90° further

7. Electromechanical steering box after model year 2009    

397

 

es (1st and 2nd generations), Golf

At the start of production of the Golf 2004 ▸, the 1st generation

steering box was fitted. During the 2004 model year, this was re‐

placed with the 2nd generation steering box.
Vehicles fitted with a 1st generation steering box can be retrofitted

with a 2nd generation steering box 

⇒ page 400

 .

To identify the type of steering box while it is fitted, count the

number of screws on the steering pinion bearing cover.
– Raise vehicle.
– Turn steering in both directions to count the number of screws

-1-.

The 1st generation steering box has 4 bolts for the bearing cover

and the 2nd generation steering box has 2.
The figure shows a 1st generation steering box.
Continuation with 1st generation steering box 

⇒ page 401

 .

Continuation with 2nd generation steering box 

⇒ page 406

 .

398

     Rep. Gr.48 - Steering

 

generation steering boxes

From model year 2009, a new, 3rd generation, steering box is

being used. It replaces the 2nd generation steering box.
To identify the type of steering box while it is fitted, count the

number of bolts with which the steering box is attached to the

subframe.
– Raise vehicle.
The 2nd generation steering box is attached to the subframe with

4 bolts and the 3rd generation steering box is attached with 3.

9. Differentiating between 2nd and 3rd generation steering boxes    

399

 

box for 2nd generation steering box,

Golf

Note

There are no new 1st generation steering boxes available as

parts for renewing 1st generation steering boxes.

Therefore, 2nd generation steering boxes must be fitted.

For some vehicles, a few other parts in addition to the steering

box must be exchanged. Which vehicles are affected and the

procedure to be followed are described below.

The parts in the following list must be renewed when a 1st gen‐

eration steering box is exchanged:
♦ The wiring harness generally must be exchanged.
♦ Subframes from Part No. 1K0.199.369 through and including

1K0.199.369.E. must be exchanged. Subframes from Part No.

1K0.199.369.F need not be exchanged. To order parts via the

⇒  Electronic parts catalogue “ETKA” , the assembly

1K0.199.313 must be ordered with the respective index.

♦ For left-hand-drive vehicles, the right bracket from Part No.

1K0.199.296 through and including 1K0.199.296.C must be

exchanged. Brackets from Part No. 1K0.199.296.D need not

be exchanged.

♦ For right-hand-drive vehicles, the left bracket from Part No.

1K0.199.295 through and including 1K0.199.295.C must be

exchanged. Brackets from Part No. 1K0.199.295.D need not

be exchanged.

The allocation of the respective parts can be determined in the ⇒ 

Electronic parts catalogue “ETKA” .

400

     Rep. Gr.48 - Steering

 

 

 

 

 

 

 

 

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