Volkswagen Golf / Golf Plus. Manual - part 94

 

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Volkswagen Golf / Golf Plus. Manual - part 94

 

 

From model year 08, HeliCoil inserts are installed in the pen‐

dulum support connection in the 02Q gearboxes. Identification

⇒  Rep. Gr.  34 .
Use a bolt with hardness class 10.9 for this and all other gear‐

boxes.
If there is no HeliCoil insert in the 02Q gearbox, use bolts with

the strength class 8.8 and the corresponding torque setting.

Bolt

Specified torque

M10 x 35 strength class 8.8

♦ Use new bolt

40 Nm + 90° further

M10 x 35 strength class 10.9

♦ Use new bolt

50 Nm + 90° further

M10 x 75 strength class 8.8

♦ Use new bolt

40 Nm + 90° further

M10 x 75 strength class 10.9

♦ Use new bolt

50 Nm + 90° further

6. Electromechanical steering box up to model year 2008    

373

 

to model year 2008

Special tools and workshop

equipment required
♦ Torque wrench -V.A.G

1331-

♦ Torque wrench -V.A.G

1332-

♦ Engine and gearbox jack -

V.A.G 1383 A-

♦ Ball joint puller -3287 A-

374

     Rep. Gr.48 - Steering

 

There are no 2nd generation steering boxes available as spare

parts.

If the steering box has to be replaced, a new 3rd generation

steering box will have to be fitted.

In addition, the electrical wiring harness from the E-box to the

steering box will then also have to be renewed. This is included

with the order for the new steering box via the ⇒  Electronic

parts catalogue“ETKA” .

The electrical wiring harness will be delivered with the cable

for the service interval display.

In vehicles without a service interval display, the unused 3-pin

connector must be sealed by a flat contact housing with con‐

nector position assurance -1J0 973 803- ⇒  Electronic parts

catalogue“ETKA” .

– Disconnect battery ⇒  Rep. Gr.  27 ; Battery; Disconnecting

and reconnecting battery .

– Remove nuts -1- and remove footwell trim -2-.

– Remove bolt -1- for universal joint and pull universal joint -2-

off steering box.

– Remove front wheels.
– Loosen nut on track rod ball joint but do not remove complete‐

ly.

Caution

Leave nut screwed a few turns onto pin to protect thread.

6. Electromechanical steering box up to model year 2008    

375

 

– Remove lower noise insulation ⇒  Rep. Gr.  50 ; Assembly

overview - noise insulation .

– Remove coupling rod from anti-roll bar.

– Remove nuts -arrows-.

– Disconnect pendulum support from gearbox by removing bolts

-13-.

– Detach exhaust system bracket from subframe -arrows-.
Vehicles with front-wheel drive

376

     Rep. Gr.48 - Steering

 

 

 

 

 

 

 

 

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