Volkswagen Golf / Golf Plus. Manual - part 12

 

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Volkswagen Golf / Golf Plus. Manual - part 12

 

 

 .

– Remove coupling rods from anti-roll bar.
– Now unscrew bolts for:
♦ steering box -3- and -6-
♦ and subframe -4- and -5-.
– Lower subframe until bolt -10- can be unscrewed completely.

– Unscrew bolts -1- and remove suspension link with bracket.
Installing
– Insert suspension link with mounting bracket into subframe.

– Start bolts -7- and -10-, but do not yet tighten.
– Raise subframe back to its original position.
– Now replace locating pins -T10096- at positions -1-, -8-, -9-

and -18- with new bolts and tighten them to specified torque.

– Screw in bolts -4- and -5- and tighten.
– Tighten bolts -7-.

3. Subframe, anti-roll bar, suspension link    

45

 

view - noise insulation .

– Install wheel and tighten 

⇒ page 288

 .

Specified torques

Component

Specified torque

Subframe to body

♦ Use new bolts

70 Nm + 90°

Bracket to body

♦ Use new bolts

70 Nm + 90°

Mounting bracket to body

♦ Use new bolts

70 Nm + 90°

Subframe to bracket

♦ Use new bolts

70 Nm + 90°

Swivel joint to cast steel suspension link

♦ Use new nuts

60 Nm

Swivel joint to sheet steel or forged aluminium suspension

link

♦ Use new nuts

100 Nm

Anti-roll bar to coupling rod

♦ Use new nut
♦ Counterhold on multi-point socket of joint pin

20 Nm + 90°

46

     Rep. Gr.40 - Front suspension

 

Suspension link to bracket

♦ Use new bolt
♦ Tighten bolt in unladen state

70 Nm +180°

Steering box to subframe

♦ Use new bolts
♦ Always renew clamp on 1st and 2nd generation steering

boxes

50 Nm + 90°

Exhaust system bracket to subframe

⇒  Engine; Rep. Gr.  26

3.16

Renewing bonded rubber bush for suspension link

Special tools and workshop

equipment required
♦ Tube -T10219/1-
♦ Drift -T10219/2-
♦ Thrust plate -VW 402-
♦ Press tool -VW 411-

3. Subframe, anti-roll bar, suspension link    

47

 

as it is pressed in.
– Moisten outer surface of bonded rubber bush with assembly

oil -G 294 421 A1- .

– Apply bonded rubber bush at an angle (towards suspension

link). Lip -arrow- must slide into hole as shown.

1 - Drift -T10219/2-
2 - Tube -T10219/1-
3 - Thrust plate -VW 402-

– Press in bonded rubber bush until core of bush -1- and hole in

suspension link -2- are flush.

– Press bush back slightly in the suspension link.
1 - Tube -T10219/1-
2 - Thrust plate -VW 402-

48

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

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