Toyota Corolla (2004+). Manual - part 111

66-9

WIPER & WASHER

- WINDSHIELD WIPER MOTOR ASSY

12. INSTALL FR WIPER ARM RH

(a) Scrape off the serration part of the wiper arm with a round

file or equivalent.

(b) Clean the wiper pivot serration with the wire brush.

(c)

Install the front wiper arm RH with a nut to the position

shown in the illustration.

Torque: 20.5 N m (209 kgf cm, 15 ft lbf)

HINT:

Hold down the arm hinge with hand to fasten a nut.

(d) Operate the wiper while running the water or the washer

Installation Position Mark

fluid over the window, and check the wiping condition and

that the rear wiper does not hit against the vehicle body.

25 + 15.0mm (0.98 + 0.59in.)

E60711

66-10

WIPER & WASHER

- WIPER RUBBER LH

WIPER RUBBER LH

66072-01

REPLACEMENT

1.

REMOVE FR WIPER BLADE LH

(a) Remove the front wiper blade LH from the front wiper arm LH.

NOTICE:

Do not fold down the front wiper arm with the front wiper blade being removed from it.

2.

REMOVE WIPER RUBBER LH

(a) Remove the front wiper rubber LH from the front wiper blade.

(b) Remove the 2 wiper rubber backing plates from the wiper rubber LH.

3.

INSTALL WIPER RUBBER LH

Curve

(a) Install the 2 wiper rubber backing plates to the wiper rub-

ber LH.

NOTICE:

Be careful to observe and keep direction of curvature for

correct replacement.

E59361

(b) Install the wiper rubber LH so that the head part (Larger

side) of the wiper rubber faces the arm axie side.

NOTICE:

Push the front wiper blade into the grooves of the wiper

rubber to engage them completely.

E57398

67-12

AUDIO & VISUAL SYSTEM

- AMPLIFIER ANTENNA ASSY

AMPLIFIER ANTENNA ASSY

670E4-01

REPLACEMENT

HINT:

COMPONENTS: See page 67-1

1.

REMOVE ROOF HEADLINING ASSY(See page 76-21)

NOTICE:

Do not bend the roof headlining assy.

HINT:

F

Refer to the procedure from ”REMOVE ROOF HEADLINING ASSY” of ROOF HEADLINING ASSY.

F

Remove the related parts as long as the amplifier antenna assy can be removed.

2.

REMOVE ROOF ANTENNA POLE SUB-ASSY(See page 67-13)

3.

REMOVE AMPLIFIER ANTENNA ASSY

(a) Disconnect the connector and antenna cord plug.

(b) Remove the clamp.

(c)

Remove the antenna nut and amplifier antenna assy.

Clamp

I32298

4.

INSTALL AMPLIFIER ANTENNA ASSY

(a) Set the amplifier antenna assy to the hole on the roof, and

place the antenna cord on the cutout of the antenna nut.

(b) Install the amplifier antenna assy with the antenna nut.

Torque: 4.5 N m (46 kgf cm, 40 in. lbf)

Cutout

E52786

I31813

5.

INSTALL ROOF HEADLINING ASSY(See page 76-21)

6.

INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT)(See page

72-8)

7.

INSTALL REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)(See page

72-6)

8.

INSTALL BENCH TYPE REAR SEAT CUSHION ASSY(See page

72-6 or 72-8)

67-9

AUDIO & VISUAL SYSTEM

- ANTENNA CORD SUB-ASSY

ANTENNA CORD SUB-ASSY

670E3-01

REPLACEMENT

HINT:

COMPONENTS: See page 67-1

1.

REMOVE INSTRUMENT PANEL SUB-ASSY UPPER(See page 71-10)

HINT:

F

Refer to the procedure until the step, ”REMOVE INSTRUMENT PANEL SUB-ASSY UPPER” of

INSTRUMENT PANEL SUB-ASSY LOWER.

F

Remove the related parts as long as the antenna cord sub-assy can be removed.

2.

REMOVE VISOR HOLDER(See page 76-21)

HINT:

F

Refer to the procedure until the step, ”REMOVE VISOR HOLDER” of ROOF HEADLINING ASSY.

F

Remove the parts related to the roof headlining assy in the range that antenna cord can be cut off.

3.

REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

4.

DISCONNECT ANTENNA CORD SUB-ASSY

(a) REAR SIDE:

Disconnect the connector and antenna cord plug.

(b) REAR SIDE:

Remove the 2 clamps.

2 Clamps

I32297

67-10

AUDIO & VISUAL SYSTEM

- ANTENNA CORD SUB-ASSY

(c)

FRONT SIDE:

Remove the 9 clamps.

9 Clamps

I32300

5.

REMOVE ROOF HEADLINING ASSY(See page 76-21)

NOTICE:

Do not bend the roof headlining assy.

6.

REMOVE ANTENNA CORD SUB-ASSY

(a) Remove the antenna cord sub-assy from the roof headlining.

67-11

AUDIO & VISUAL SYSTEM

- ANTENNA CORD SUB-ASSY

7.

INSTALL ANTENNA CORD SUB-ASSY

(a) Tape the antenna cord sub-assy at the position of the roof headlining shown in the illustration.

NOTICE:

F

The antenna cord sub-assy should come to the center of the tape (100 mm(3.94 in.) x 25

mm(0.98 in.)) when taped.

F

Try not to touch the adhesive side of the tape when taping.

w/ Sliding Roof:

w/o Sliding Roof:

: Tape Position

I32299

(b) Install the roof headlining assy (See page 76-21).

(c)

Engage the 9 clamps at the front side of antenna cord.

(d) Connect the plug and connector at the rear side of antenna cord.

8.

INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT)(See page

72-8)

9.

INSTALL REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT)(See page

72-6)

10. INSTALL BENCH TYPE REAR SEAT CUSHION ASSY(See page

72-6 or 72-8)

11. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER(See page

71-10)

HINT:

Refer to the procedure until the step, ”INSTALL INSTRUMENT PANEL SUB-ASSY UPPER” of INSTRU-

MENT PANEL SUB-ASSY LOWER.

67-14

AUDIO & VISUAL SYSTEM

- CIGARETTE LIGHTER ASSY

CIGARETTE LIGHTER ASSY

670E6-01

REPLACEMENT

HINT:

COMPONENTS: See page 67-1

1.

REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB-ASSY (M/T TRANSAXLE)(See page

71-10)

2.

REMOVE CONSOLE PANEL UPPER(See page 71-10)

3.

REMOVE CIGARETTE LIGHTER COVER

(a) Disengage the 2 claws and remove the cigarette lighter

cover.

E51929

4.

REMOVE CIGARETTE LIGHTER ASSY

(a) Turn the socket in the circumference direction as shown

in the illustration, disengage the claw between the socket

and the cigarette lighter bezel stay, and push out the

socket to the room side.

(b) Align the socket with the notch on the cigarette lighter be-

zel stay, remove the cigarette lighter assy to the room

side.

E03722

5.

INSTALL CIGARETTE LIGHTER ASSY

(a) Align the socket with the notch on the cigarette lighter bezel stay, push the cigarette lighter assy into

as hard as possible and install it.

67-1

AUDIO & VISUAL SYSTEM

- AUDIO & VISUAL SYSTEM

AUDIO & VISUAL SYSTEM

670DZ-01

COMPONENTS

Instrument Cluster

Finish Panel

A/T:

M/T:

Floor Shift Shift Lever

Console Panel

Knob Sub-assy

Upper

Heater Control Knob

Console Panel Upper

Instrument Cluster Finish Panel

Sub-assy Center

Radio Receiver Assy

Radio Bracket No.2

Radio Bracket No.1

I32290

67-2

AUDIO & VISUAL SYSTEM

- AUDIO & VISUAL SYSTEM

Power Point:

Cigarette Lighter:

Cigarette Lighter

Power Point Socket Assy

Bezel Stay

Cigarette Lighter Assy

Power Point Socket Cover

Cigarette Lighter Cover

Roof Antenna Pole Sub-assy

Amplifier Antenna

Front No.2 Speaker

Assy

Assy

Antenna Cord Sub-assy

Antenna Nut

Front No.1 Speaker Assy

Rivet

Power Point Socket Assy RR

Rivet

Power Outlet Socket Cover RR

Rear Speaker Assy

I32291

67-7

AUDIO & VISUAL SYSTEM

- FRONT NO.2 SPEAKER ASSY

FRONT NO.2 SPEAKER ASSY

670E1-01

REPLACEMENT

HINT:

COMPONENTS: See page 67-1

1.

REMOVE FRONT ARMREST ASSY LH(See page 75-7)

2.

REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW)

(See page 75-7)

3.

REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW)

(See page 75-7)

4.

REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)

(See page 75-7)

5.

REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH(See page 75-7)

6.

REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH(See page 75-7)

7.

REMOVE FRONT NO.2 SPEAKER ASSY

(a) Open the part of service hole cover, then disconnect the

connector.

(b) Remove the 2 nuts and front No. 2 speaker assy.

E50414

8.

INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)

(See page 75-7)

67-5

AUDIO & VISUAL SYSTEM

- FRONT NO.1 SPEAKER ASSY

FRONT NO.1 SPEAKER ASSY

670E0-01

REPLACEMENT

HINT:

COMPONENTS: See page 67-1

1.

REMOVE FRONT ARMREST ASSY LH(See page 75-7)

2.

REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW)

(See page 75-7)

3.

REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW)

(See page 75-7)

4.

REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)

(See page 75-7)

5.

REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH(See page 75-7)

6.

REMOVE FRONT DOOR TRIM BOARD SUB-ASSY LH(See page 75-7)

7.

REMOVE FRONT NO.1 SPEAKER ASSY

(a) Disconnect the connector.

(b) Using a rivet cutter and air drill, drill out the rivets and re-

move the front No.1 speaker assy.

NOTICE:

F

Prizing the hole with a drill can lead to damage to the

rivet hole or breaking the drill.

F

Take care as the cut rivet is hot.

H15393

HINT:

Even if flange is taken off, continue drilling and push out remain-

ing fragments will the drill.

(c)

Using a vacuum cleaner, remove the drilled rivet and their

dust from the inside of the door.

8.

INSTALL FRONT NO.1 SPEAKER ASSY

2

1

(a) Using an air riveter and nose piece No.1, strike rivets into

the door panel to install the front No.1 speaker assy to the

door panel.

NOTICE:

3

Install them in the order shown in the illustration.

H15394

NOTICE:

Riveter

F

Do not prize a riveter, as riveter is damaged, it is not

tightened and the mandrel is bent.

Mandrel

H02440

67-6

AUDIO & VISUAL SYSTEM

- FRONT NO.1 SPEAKER ASSY

F

Do not tilt the riveter and disconnect the rivet from the

material while handling a riveter, as the materials are

Riveter

not tightened firmly.

Riveter

H02441

F

Install the rivet while attaching materials, as they are

not tightened firmily.

(b) Connect the connector.

Riveter

H02442

9.

INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)

(See page 75-7)

67-16

AUDIO & VISUAL SYSTEM

- POWER POINT SOCKET ASSY RR

POWER POINT SOCKET ASSY RR

670E8-01

REPLACEMENT

HINT:

COMPONENTS: See page 67-1

1.

REMOVE PARKING BRAKE HOLE COVER SUB-ASSY(See page

71-10)

2.

REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB-ASSY (M/T TRANSAXLE)(See page

71-10)

3.

REMOVE CONSOLE PANEL UPPER(See page 71-10)

4.

REMOVE CONSOLE BOX CARPET

5.

REMOVE CONSOLE BOX SUB-ASSY REAR (M/T TRANSAXLE)(See page

71-10)

6.

REMOVE CONSOLE BOX SUB-ASSY REAR (A/T TRANSAXLE)(See page

71-10)

7.

REMOVE POWER POINT SOCKET ASSY RR

(a) Turn the socket in the circumference direction as shown

the illustration, disengage the claw between the socket

and the power outlet socket cover RR, and push out the

socket to the room side.

E03722

(b) Align the socket with the notch on the power outlet socket cover RR, remove the power point socket

assy RR to the room side.

8.

INSTALL POWER POINT SOCKET ASSY RR

(a) Align the socket with the notch on the power outlet socket cover RR, push the power point socket assy

RR into as hard as possible and install it.

67-15

AUDIO & VISUAL SYSTEM

- POWER POINT SOCKET ASSY

POWER POINT SOCKET ASSY

670E7-01

REPLACEMENT

HINT:

COMPONENTS: See page 67-1

1.

REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB-ASSY (M/T TRANSAXLE)(See page

71-10)

2.

REMOVE CONSOLE PANEL UPPER(See page 71-10)

3.

REMOVE POWER POINT SOCKET ASSY

(a) Turn the socket in the circumference direction as shown

the illustration, disengage the claw between the socket

and the power point socket cover, and push out the socket

to the room side.

E03722

(b) Align the socket with the notch on the power point socket cover, remove the power point socket assy

to the room side.

4.

INSTALL POWER POINT SOCKET ASSY

(a) Align the socket with the notch on the power point socket cover, push the power point socket assy into

as hard as possible and install it.

67-3

AUDIO & VISUAL SYSTEM

- RADIO RECEIVER ASSY

RADIO RECEIVER ASSY

670DY-01

REPLACEMENT

HINT:

COMPONENTS: See page 67-1

1.

REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB-ASSY (M/T TRANSAXLE)(See page

71-10)

2.

REMOVE CONSOLE PANEL UPPER(See page 71-10)

3.

REMOVE HEATER CONTROL KNOB(See page 71-10)

4.

REMOVE INSTRUMENT CLUSTER FINISH PANEL(See page 71-10)

5.

REMOVE INSTRUMENT CLUSTER FINISH PANEL

SUB-ASSY CENTER

(a) Remove the 4 screws.

(b) Using a screwdriver, disengage the 2 clips and 4 claws,

then remove the instrument cluster finish panel sub-assy

center with radio receiver assy.

HINT:

Tape the screwdriver tip before use.

4 Claws

2 Clips

I32292

(c)

Disconnect the connectors.

6.

REMOVE RADIO RECEIVER ASSY

(a) Disengage the 4 claws and 6 pins.

Pin

(b) Remove the radio receiver assy from the instrument clus-

ter finish panel sub-assy center.

Pin

4 Claws

I32293

7.

REMOVE RADIO BRACKET NO.1

(a) Remove the 4 screws and radio bracket No. 1.

I32294