Toyota Corolla (2004+). Manual - part 11

 

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Toyota Corolla (2004+). Manual - part 11

 

 

03-26
SERVICE SPECIFICATIONS
- REAR SUSPENSION
REAR SUSPENSION
030PR-01
SERVICE DATA
Toe-in (total)
USA, Canada
P195/65R15 89S
0F16’
16’ (0.26F
0.26F, 2.6
2.5 mm, 0.10
0.10 in.)
P185/65R15 86S
0F16’
16’ (0.26F
0.26F, 2.6
2.5 mm, 0.10
0.10 in.)
Rear wheel align-
Mexico
P195/65R15 89H
0°01’ ± 16’ (0.16° ± 0.26°, 1.6 ± 2.5 mm, 0.06 ± 0.10 in.)
ment
Camber
USA, Canada:
-1°27’ ± 30’ (-1.45° ± 0.5°)
Mexico:
-1°26’ ± 30’ (-1.43° ± 0.5°)
Right-left error
30’ (0.5°) or less
03-27
SERVICE SPECIFICATIONS
- REAR SUSPENSION
030PS-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Piston rod set nut
56
571
41
Shock absorber x Body
80
816
59
Hub nut
103
1,050
76
Shock absorber x Rear axle beam
80
816
59
Stabilizer bar x Rear axle beam
195
1,990
144
Rear axle hub set bolt
61
622
45
Parking brake cabke bracket set bolt
5.4
55
48 in.lbf
Skid control sensor wire harness bracket set bolt
(A)
5.4
55
48 in.lbf
(B)
5.0
51
44 in.lbf
Rear axle beam x Body
85
867
62
03-51
SERVICE SPECIFICATIONS
- SEAT BELT
SEAT BELT
030PY-02
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
FRONT SEAT BELT
Front shoulder belt anchor adjuster assy x Body
41.2
420
30
Front seat outer belt assy (Upper part of retractor) x Body
4.9
50
43 in.lbf
Front seat outer belt assy (Lower part of retractor) x Body
41.2
420
30
Front seat outer belt shoulder anchor x Body
41.2
420
30
Front seat outer belt floor anchor x Body
41.2
420
30
Front seat inner belt assy x Front seat
41.2
420
30
REAR SEAT BELT
Child restraint seat anchor bracket sub-assy x Body
18.1
185
13.3
Rear seat inner w/center belt assy LH x Body
41.2
420
30
Rear seat inner w/center belt assy RH x Body
41.2
420
30
Rear seat belt assembly outer center x Body
41.2
420
30
Rear seat belt assembly outer (Retractor side) x Body
41.2
420
30
Rear seat belt assembly outer (Floor anchor side) x Body
41.2
420
30
03-55
SERVICE SPECIFICATIONS
- SEAT
SEAT
030PU-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
FRONT SEAT
Seat back assembly x Seat adjuster assembly
43
440
32
Seat belt inner x Seat adjuster assembly
42
430
31
Seat assembly x Body
47
480
35
REAR SEAT (SEDAN WITH SEPARATE TYPE)
Seat back hinge x Seat back
18
185
13
REAR SEAT (SEDAN WITH BENCH TYPE)
Seat back assembly x Body
7.8
80
69 in.lbf
03-56
SERVICE SPECIFICATIONS
- SLIDING ROOF/CONVERTIBLE
SLIDING ROOF/CONVERTIBLE
030QN-02
SERVICE DATA
Sliding roof
Difference in level between sliding roof weatherstrip and
roof panel
Except corners of rear side
0 + 1.5 mm (0
0.059 in.)
Corner of rear side
–1.0 - 1.5 mm (-0.039 - 0.059 in.)
03-57
SERVICE SPECIFICATIONS
- SLIDING ROOF/CONVERTIBLE
030QO-02
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Sliding roof glass assembly Drive cable
4.0
41
35 in.lbf
Sliding roof housing assembly Body
5.0
51
44 in.lbf
Sliding roof housing assembly Sliding roof drive gear
5.4
55
47 in.lbf
03-50
SERVICE SPECIFICATIONS
- SUPPLEMENTAL RESTRAINT SYSTEM
SUPPLEMENTAL RESTRAINT SYSTEM
030FN-02
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Horn button assy x Steering wheel assy
8.8
90
78 in.lbf
Steering wheel assy x Steering column assy
50
510
37
Instrument panel passenger airbag assy x Instrument panel reinforcement
20
204
15
Airbag sensor assy center x Body
17.5
178
13
Airbag front RH sensor x Body
8.0
82
71 in.lbf
Airbag sensor front LH x Body
8.0
82
71 in.lbf
Side airbag sensor assy RH x Body
8.0
82
71 in.lbf
Seat position airbag sensor x Front seat
8.0
82
71 in.lbf
03-1
SERVICE SPECIFICATIONS
- STANDARD BOLT
STANDARD BOLT
0307K-02
HOW TO DETERMINE BOLT STRENGTH
Bolt Type
Hexagon Head Bolt
Class
Stud Bolt
Weld Bolt
Normal Recess Bolt
Deep Recess Bolt
4
4T
No Mark
No Mark
No Mark
5T
5
6
6T
w/ Washer
w/ Washer
7
7T
8
8T
9
9T
10
10T
11
11T
B06431
03-3
SERVICE SPECIFICATIONS
- STANDARD BOLT
0307M-02
HOW TO DETERMINE NUT STRENGTH
Nut Type
Present Standard
Old Standard Hexagon Nut
Class
Hexagon Nut
Cold Forging Nut
Cutting Processed Nut
4N
No Mark
5N (4T)
No Mark (w/ Washer)
No Mark (w/ Washer)
No Mark
6N
6N
7N (5T)
*
8N
8N
10N (7T)
10N
No Mark
11N
11N
12N
12N
*: Nut with 1 or more marks on one side surface of the nut.
B06432
HINT:
Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas-
sification number when tightening parts with a bolt and nut.
Example: Bolt = 4T
Nut = 4N or more
03-22
SERVICE SPECIFICATIONS
- STARTING & CHARGING
STARTING & CHARGING
030PL-03
SERVICE DATA
Starter assy
Specified current
90 A or less at 11.5 V
Commutator length
Standard
3.3 mm (0.1299 in.)
Minimum
4.0 mm (0.1575 in.)
Brush holder length
Standard
9.0 mm (0.3543 in.)
Minimum
4.0 mm (0.1575 in.)
Snap ring length
Maximum
5.0 mm (0.1969 in.)
Generator assy
Rotor coil resistance
at 20FC (68FF)
2.1 to 2.5 W
Slip ring diameter
Standard
14.2 to 14.4 mm (0.559 to 0.567 in.)
Minimum
12.8 mm (0.504 in.)
Brush exposed length
Standard
9.5 to 11.5 mm (0.374 to 0.453 in.)
Minimum
1.5 mm (0.059 in.)
Battery
Voltage
at 20FC (68FF)
12.5 to 12.9 V
03-23
SERVICE SPECIFICATIONS
- STARTING & CHARGING
030PM-03
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Lead wire x Repair service starter kit
10
102
7
Starter x Engine
Bolt
37
378
27
Nut
9.8
100
7
Commutator end frame x Starter drive housing assy
6.0
61
53 in.lbf
Repair service starter kit x Starter drive housing assy
7.5
76
66 in.lbf
Battery negative terminal x Battery
5.4
55
48 in.lbf
Generator assy x Engine
M12
25
250
18
M14
54
550
39
Rectifire end frame x Drive end frame (See page 19-18)
Nut A
4.5
46
39 in.lbf
Nut B
5.4
55
47 in.lbf
Recrifire holder x Coil lead on rectifire end frame
2.9
30
26 in.lbf
Voitage regulator x Rectifire end frame
2.0
20
18 in.lbf
Brush holder x Rectifire end frame
2.0
20
18 in.lbf
Rear end cover x Rectifire holder
4.4
45
39 in.lbf
Plate terminal x Rectifire holder
3.9
39
35 in.lbf
Terminal insulator x Rectifire holder
4.1
42
36 in.lbf
Generator pulley x Rotor
111
1,125
81
03-44
SERVICE SPECIFICATIONS
- STEERING COLUMN
STEERING COLUMN
030Q8-01
SERVICE DATA
STEERING SYSTEM
Steering wheel freeplay
Maximum
30 mm (1.18 in.)
03-45
SERVICE SPECIFICATIONS
- STEERING COLUMN
030Q9-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Sliding yoke x Steering intermediate shaft
35
360
26
Sliding yoke x Steering column assy
35
360
26
Steering column assy set bolt
21
210
15
Steering wheel set nut
50
510
37
Steering wheel pad set screw (Torx screw)
8.8
90
78 in.·lbf
03-28
SERVICE SPECIFICATIONS
- TIRE & WHEEL
TIRE&WHEEL
030Q2-01
SERVICE DATA
Tire runout
3.0 mm (0.118 in.) or less
Imbalance after adjustment
8.0 g (0.018 lb) or less
03-2
SERVICE SPECIFICATIONS
- STANDARD BOLT
0307L-02
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
Diameter
Pitch
Class
Hexagon head bolt
Hexagon flange bolt
mm
mm
N·m
kgf·cm
ft·lbf
N·m
kgf·cm
ft·lbf
6
1
5
55
48 in.·lbf
6
60
52 in.·lbf
8
1.25
12.5
130
9
14
145
10
10
1.25
26
260
19
29
290
21
4T
12
1.25
47
480
35
53
540
39
14
1.5
74
760
55
84
850
61
16
1.5
115
1,150
83
-
-
-
6
1
6.5
65
56 in.·lbf
7.5
75
65 in.·lbf
8
1.25
15.5
160
12
17.5
175
13
10
1.25
32
330
24
36
360
26
5T
12
1.25
59
600
43
65
670
48
14
1.5
91
930
67
100
1,050
76
16
1.5
140
1,400
101
-
-
-
6
1
8
80
69 in.·lbf
9
90
78 in.·lbf
8
1.25
19
195
14
21
210
15
10
1.25
39
400
29
44
440
32
6T
12
1.25
71
730
53
80
810
59
14
1.5
110
1,100
80
125
1,250
90
16
1.5
170
1,750
127
-
-
-
6
1
10.5
110
8
12
120
9
8
1.25
25
260
19
28
290
21
10
1.25
52
530
38
58
590
43
7T
12
1.25
95
970
70
105
1,050
76
14
1.5
145
1,500
108
165
1,700
123
16
1.5
230
2,300
166
-
-
-
8
1.25
29
300
22
33
330
24
8T
10
1.25
61
620
45
68
690
50
12
1.25
110
1,100
80
120
1,250
90
8
1.25
34
340
25
37
380
27
9T
10
1.25
70
710
51
78
790
57
12
1.25
125
1,300
94
140
1,450
105
8
1.25
38
390
28
42
430
31
10T
10
1.25
78
800
58
88
890
64
12
1.25
140
1,450
105
155
1,600
116
8
1.25
42
430
31
47
480
35
11T
10
1.25
87
890
64
97
990
72
12
1.25
155
1,600
116
175
1,800
130

 

 

 

 

 

 

 

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