Toyota Corolla (2004+). Manual - part 5
02-21
-
PREPARATION
DRIVE SHAFT / PROPELLER SHAFT
Equipment
Torque wrench
Dial indicator with magnetic base
Lubricant
Item
Capacity
Front drive shaft
Inboard joint grease
135 - 155 g (4.8 - 5.5 oz.)
02-2
PREPARATION
- ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM
021A2-03
PREPARATION
Equipment
Ohmmeter
Radiator cup tester
Torque wrench
02-56
PREPARATION
- ENGINE HOOD/DOOR
ENGINE HOOD/DOOR
022VI-01
PREPARATION
SST
09804-24010
Luggage Compartment Door Torsion
LUGGAGE DOOR HINGE TORSION
Bar Tool
BAR RH
09812-00010
Door Hinge Set Bolt Wrench
FRONT DOOR
Recomended Tools
09042-00010
Torx Socket T30
FRONT DOOR
REAR DOOR
09042-00020
Torx Socket T40
FRONT DOOR
REAR DOOR
Equipment
Air riveter
Clip remover
Drill
Hand riveter
Tape
To avoid surface damage
Torque wrench
02-5
PREPARATION
- ENGINE MECHANICAL
ENGINE MECHANICAL
021CI-02
PREPARATION
SST
09011-38121
12 mm Socket Wrench for 12
CYLINDER BLOCK ASSY(April, 2003)
Pointed Head
09032-00100
Oil Pan Seal Cutter
PARTIAL ENGINE ASSY(April, 2003)
09201-01055
Valve Guide Bushing Remover &
CYLINDER HEAD ASSY
Replacer 5.5
09201-10000
Valve Guide Bushing Remover &
CYLINDER HEAD ASSY
Replacer Set
09201-41020
Valve Stem Oil Seal Replacer
CYLINDER HEAD ASSY
09202-70020
Valve Spring Compressor
CYLINDER HEAD ASSY
(09202-00010) Attachment
CYLINDER HEAD ASSY
(09202-01010) Arm
CYLINDER HEAD ASSY
(09202-01020) Set Bolt
CYLINDER HEAD ASSY
09205-16010
Cylinder Head Bolt Wrench
CYLINDER BLOCK ASSY(April, 2003)
09223-15020
Oil Seal & Bearing Replacer
ENGINE REAR OIL SEAL
PARTIAL ENGINE ASSY(April, 2003)
09223-22010
Crankshaft Front Oil Seal
CHAIN SUB-ASSY
Replacer
TIMING CHAIN OR BELT COVER OIL
SEAL
CYLINDER HEAD GASKET
PARTIAL ENGINE ASSY(April, 2003)
02-6
PREPARATION
- ENGINE MECHANICAL
09228-06501
Oil Filter Wrench
PARTIAL ENGINE ASSY(April, 2003)
09268-21010
Fuel Hose Puller
CYLINDER HEAD GASKET
09301-00210
Clutch Guide Tool
ENGINE REAR OIL SEAL
PARTIAL ENGINE ASSY(April, 2003)
09628-62011
Boll Joint Puller
PARTIAL ENGINE ASSY(April, 2003)
09670-00010
Front Crossmember Guide Tool
PARTIAL ENGINE ASSY(April, 2003)
09817-33190
Sensor Socket Wrench
PARTIAL ENGINE ASSY(April, 2003)
09843-18040
Diagnosis Check Wire No.2
ENGINE ASSEMBLY
CYLINDER HEAD GASKET
PARTIAL ENGINE ASSY(April, 2003)
09930-00010
Drive Shaft Nut Chisel
PARTIAL ENGINE ASSY(April, 2003)
09950-70010
Handle Set
ENGINE REAR OIL SEAL
CYLINDER HEAD ASSY
PARTIAL ENGINE ASSY(April, 2003)
(09951-07100) Handle 100
ENGINE REAR OIL SEAL
CYLINDER HEAD ASSY
PARTIAL ENGINE ASSY(April, 2003)
09960-10010
Variable Pin Wrench Set
CHAIN SUB-ASSY
TIMING CHAIN OR BELT COVER OIL
SEAL
ENGINE REAR OIL SEAL
CYLINDER HEAD GASKET
PARTIAL ENGINE ASSY(April, 2003)
(09962-01000) Variable Pin Wrench Arm Assy
CHAIN SUB-ASSY
TIMING CHAIN OR BELT COVER OIL
SEAL
ENGINE REAR OIL SEAL
CYLINDER HEAD GASKET
PARTIAL ENGINE ASSY(April, 2003)
02-7
PREPARATION
–
ENGINE MECHANICAL
(09963-01000) Pin 10
CHAIN SUB-ASSY
TIMING CHAIN OR BELT COVER OIL
SEAL
ENGINE REAR OIL SEAL
CYLINDER HEAD GASKET
PARTIAL ENGINE ASSY(April, 2003)
09992-00500
Compression Gauge Attachment
ENGINE ASSEMBLY
CYLINDER HEAD GASKET
Recomended Tools
09031-00040
Pin Punch .
CYLINDER HEAD ASSY
09040-00011
Hexagon Wrench Set
PARTIAL ENGINE ASSY(April, 2003)
(09043-20050) Socket Hexagon Wrench 5
PARTIAL ENGINE ASSY(April, 2003)
(09043-20100) Socket Hexagon Wrench 10
CYLINDER HEAD ASSY
PARTIAL ENGINE ASSY(April, 2003)
(09043-20120) Socket Hexagon Wrench 12
PARTIAL ENGINE ASSY(April, 2003)
09043-50100
Bi-hexagon Wrench 10 mm
PARTIAL ENGINE ASSY(April, 2003)
09090-04020
Engine Sling Device
PARTIAL ENGINE ASSY(April, 2003)
SSM
08826-00080
Seal Packing Black or equivalent
CHAIN SUB-ASSY
(FIPG)
CAMSHAFT
CYLINDER HEAD GASKET
VALVE CLEARANCE
PARTIAL ENGINE ASSY(April, 2003)
CYLINDER BLOCK ASSY(April, 2003)
08826-00100
”Seal Packing 1282B,”
PARTIAL ENGINE ASSY(April, 2003)
THREE BOND 1282B or equivalent
(FIPG)
08833-00070
”Adhesive 1324,”
ENGINE REAR OIL SEAL
THREE BOND 1324 or equivalent
CYLINDER HEAD ASSY
PARTIAL ENGINE ASSY(April, 2003)
02-8
PREPARATION
- ENGINE MECHANICAL
08833-00080
Adhesive 1344
CYLINDER BLOCK ASSY(April, 2003)
THREE BOND 1344
LOCTITE 242 or equivalent
Equipment
CO/HC meter
Cylinder gauge
Dial indicator
Feeler gauge
Micrometer
Piston heater
Plastigage
Precision straight edge
Radiator cap tester
Sandpaper(#400)
Steel square
Straight edge
Spring tester
Spring tension gauge
Torque wrench
Valve seat cutter
Vernier calipers
V-block
Wooden block
02-9
PREPARATION
- EXHAUST
EXHAUST
021A3-02
PREPARATION
Equipment
Torque wrench
Vernier calipers
02-57
PREPARATION
- EXTERIOR/INTERIOR TRIM
EXTERIOR/INTERIOR TRIM
021C5-02
PREPARATION
Recomended Tools
09070-20010
Moulding Remover
FRONT DOOR BELT MOULDING
ASSY LH
REAR DOOR BELT MOULDING
ASSY LH
ROOF DRIP SIDE FINISH
MOULDING CENTER LH
REAR BUMPER
ROOF HEADLINING ASSY
Equipment
Adhesive tape
To avoid surface damage.
Cleaner
Clip remover
Heat light
Moulding
Piano wire
Moulding
Tape
To avoid surface damage.
Torque wrench
White gasoline
Wooden block or similar object
For tying both piano wire ends
02-14
PREPARATION
- FRONT SUSPENSION
FRONT SUSPENSION
021C2-01
PREPARATION
SST
09628-62011
Boll Joint Puller
LOWER BALL JOINT ASSY FRONT
LH
09670-00010
Front Crossmember Guide Tool
FRONT SUSPENSION ARM
SUB-ASSY LOWER NO.1 LH
STABILIZER BAR FRONT
09727-30021
Coil Spring Compressor
FRONT SHOCK ABSORBER WITH
COIL SPRING
09729-22031
Front Spring Upper Seat Holder
FRONT SHOCK ABSORBER WITH
COIL SPRING
09930-00010
Drive Shaft Nut Chisel
LOWER BALL JOINT ASSY FRONT
LH
Recomended Tools
09011-12301
Socket Wrench 30 mm
LOWER BALL JOINT ASSY FRONT
LH
09040-00011
Hexagon Wrench Set
FRONT SHOCK ABSORBER WITH
COIL SPRING
FRONT SUSPENSION ARM
SUB-ASSY LOWER NO.1 LH
STABILIZER BAR FRONT
(09043-20060) Socket Hexagon Wrench 6
FRONT SHOCK ABSORBER WITH
COIL SPRING
FRONT SUSPENSION ARM
SUB-ASSY LOWER NO.1 LH
STABILIZER BAR FRONT
Equipment
Torque wrench
Dial indicator with magnetic base
Tire pressure gauge
Alignment tester
Toe-in gauge
Angle gauge
Camber-caster-kingpin gauge
Engine Sling Device
Drill
02-3
PREPARATION
- FUEL
FUEL
021BK-01
PREPARATION
SST
09268-21010
Fuel Hose Puller
FUEL INJECTOR ASSY
09268-41047
Injection Measuring Tool Set
FUEL SYSTEM
(09268-41110) Adaptor
FUEL SYSTEM
(09268-41300) Clamp
FUEL SYSTEM
(95336-08070) Hose
FUEL SYSTEM
09842-30080
Wire ”H” EFI Inspection
FUEL SYSTEM
Recomended Tools
09082-00040
TOYOTA Electrical Tester
FUEL SYSTEM
(09083-00150) Test Lead Set
FUEL SYSTEM
SSM
08850-00065
Butyl Tape Set
FUEL PUMP ASSY
FUEL TANK ASSY
Equipment
Service wire harness
Stopwatch
Measuring flask
Torque wrench
Vernier calipers
Clip
02-40
PREPARATION
- HEATER & AIR CONDITIONER
HEATER & AIR CONDITIONER
021CK-01
PREPARATION
SST
07110-58060
Air Conditioner Service Tool Set
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(07117-58060)
Refrigerant Drain Service Valve
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(07117-58070)
T-Joint
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(07117-58080)
Quick Disconnect Adapter
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(07117-58090)
Quick Disconnect Adapter
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(07117-78050)
Refrigerant Charging Gauge
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(07117-88060)
Refrigerant Charging Hose
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(07117-88070)
Refrigerant Charging Hose
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(07117-88080)
Refrigerant Charging Hose
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
07117-48130
Vacuum Pump (220 V)
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
07117-48140
Vacuum Pump (240 V)
REFRIGERANT
COOLER COMPRESSOR ASSY
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
09870-00015
A/C Quick Joint Puller No.1
AIR CONDITIONER UNIT ASSY
02-41
PREPARATION
–
HEATER & AIR CONDITIONER
09950-50013
Puller C Set
AIR CONDITIONER UNIT ASSY
(09951-05010) Hanger 150
AIR CONDITIONER UNIT ASSY
(09952-05010) Slide Arm
AIR CONDITIONER UNIT ASSY
(09953-05020) Center Bolt 150
AIR CONDITIONER UNIT ASSY
(09954-05021) Claw No.2
AIR CONDITIONER UNIT ASSY
Recomended Tools
09040-00011
Hexagon Wrench Set
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
(09043-20050) Socket Hexagon Wrench 5
AIR CONDITIONER UNIT ASSY
(09043-30140) Straight Hexagon Wrench 14
W/RECEIVER CONDENSER ASSY
09041-00010
Torx Driver T20
W/RECEIVER CONDENSER ASSY
09042-00010
Torx Socket T30
AIR CONDITIONER UNIT ASSY
09070-20010
Moulding Remover
AIR CONDITIONER UNIT ASSY
09904-00010
Expander Set
COOLER COMPRESSOR ASSY
(09904-00050) No. 4 Claw
COOLER COMPRESSOR ASSY
02-42
PREPARATION
- HEATER & AIR CONDITIONER
95416-00140
Gas Leak Detector
REFRIGERANT
(Halogen Leak Detector)
COOLER COMPRESSOR ASSY
(DENSO Part No.)
W/RECEIVER CONDENSER ASSY
AIR CONDITIONER UNIT ASSY
Equipment
Voltmeter
Anmeter
Ohmmeter
Vinyl tape
Hexagon wrench 5 mm (0.20 in.)
Hexagon wrench 14 mm (0.55 in.)
Vise pliers
Gas leak detector
Dial indicator with magnetic base
Radiator cap tester
Torque wrench
Lubricant
Item
Capacity
Classification
Compressor oil
-
ND-OIL 8 or equivalent
02-12
PREPARATION
- IGNITION
IGNITION
021A5-02
PREPARATION
Recomended Tools
(09857-00031) Spark Plug Gap Gauge
IGNITION SYSTEM
Equipment
Ohmmeter
Spark plug cleaner