Toyota Corolla (2004+). Manual - part 4

 

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Toyota Corolla (2004+). Manual - part 4

 

 

01-4
INTRODUCTION
- IDENTIFICATION INFORMATION
IDENTIFICATION INFORMATION
01031-06
VEHICLE IDENTIFICATION AND SERIAL NUMBERS
1.
VEHICLE IDENTIFICATION NUMBER
(a) The vehicle identification number is stamped on the ve-
A
hicle identification number plate and certification label, as
shown in the illustration.
A: Vehicle Identification Number Plate
B: Certification Label
B
D27356
2.
ENGINE SERIAL NUMBER AND TRANSAXLE SERIAL
NUMBER
(a) The engine serial number is stamped on the cylinder
A
block of the engine, and the transaxle serial number is
stamped on the housing, as shown in the illustration.
A: 1ZZ-FE
C
B: C59
B
C: A245E
D27359
02-48
PREPARATION
- AUDIO & VISUAL SYSTEM
AUDIO & VISUAL SYSTEM
021C1-01
PREPARATION
SST
09950-50013
Puller C Set
ANTENNA CORD SUB-ASSY
(09951-05010) Hanger 150
ANTENNA CORD SUB-ASSY
(09952-05010) Slide Arm
ANTENNA CORD SUB-ASSY
(09953-05020) Center Bolt 150
ANTENNA CORD SUB-ASSY
(09954-05021) Claw No.2
ANTENNA CORD SUB-ASSY
Recomended Tools
09042-00010
Torx Socket T30
ANTENNA CORD SUB-ASSY
09050-00032
Air Drill
FRONT NO.1 SPEAKER ASSY
(09050-00210) Chuck Set
FRONT NO.1 SPEAKER ASSY
(09050-00220) Handle
FRONT NO.1 SPEAKER ASSY
09050-20010
Air Riveter
FRONT NO.1 SPEAKER ASSY
(09050-02010) Dust Cap
FRONT NO.1 SPEAKER ASSY
(09050-02020) Nose Piece No.1
FRONT NO.1 SPEAKER ASSY
02-49
PREPARATION
AUDIO & VISUAL SYSTEM
09060-60350
Revet Cutter
FRONT NO.1 SPEAKER ASSY
09070-20010
Moulding Remover
ANTENNA CORD SUB-ASSY
AMPLIFIER ANTENNA ASSY
Equipment
Torque wrench
02-25
PREPARATION
- AUTOMATIC TRANSMISSION / TRANS
AUTOMATIC TRANSMISSION / TRANS
021CJ-01
PREPARATION
SST
09023-12700
Union Nut Wrench 17mm
AUTOMATIC
TRANSAXLE
ASSY(ATM)
09308-00010
Oil Seal Puller
FRONT
DIFFERENTIAL
OIL
SEAL(ATM)
09350-32014
TOYOTA Automatic Transmission
AUTOMATIC
TRANSAXLE
Tool Set
ASSY(ATM)
FRONT
DIFFERENTIAL
OIL
SEAL(ATM)
TORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
(09351-32010) One-way Clutch Test Tool
AUTOMATIC
TRANSAXLE
ASSY(ATM)
TORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
(09351-32020) Stator Stopper
AUTOMATIC
TRANSAXLE
ASSY(ATM)
TORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
(09351-32111) Side Bearing Race Replacer
FRONT
DIFFERENTIAL
OIL
SEAL(ATM)
(09351-32130) Handle
FRONT DIFFERENTIAL
OIL
SEAL(ATM)
(09351-32150) Oil Seal Replacer
FRONT
DIFFERENTIAL
OIL
SEAL(ATM)
09992-00095
Automatic Transmission Oil
Pressure Gauge Set
(09992-00231) Adaptor C
(09992-00271) Gauge Assy
09843-18030
Tacho-pulse Pickup Wire No.2
02-26
PREPARATION
- AUTOMATIC TRANSMISSION / TRANS
Recomended Tools
09011-12301
Socket Wrench 30 mm
AUTOMATIC
TRANSAXLE
ASSY(ATM)
09042-00010
Torx Socket T30
FLOOR SHIFT PARKING LOCK
CABLE ASSY(ATM)
(09043-20100) Socket Hexagon Wrench 10
FRONT
DIFFERENTIAL
OIL
SEAL(ATM)
Equipment
Straight edge
Torque converter clutch
Vernier calipers
Torque converter clutch
Dial indicator or dial indicator with magnetic base
Drive plate
Torque wrench
Engine sling device
Automatic transaxle assy
Slide calipers
Automatic transaxle assy,Front differential oil seal
Chain block
Automatic transaxle assy
Lubricant
Item
Capacity
Classification
Automatic transaxle fluid
Dry fill
7.3 liters (7.72 US qts, 6.42 lmp.qts)
ATF Type T-IV
Drain and refill
3.0 liters (3.2 US qts, 2.6 lmp.qts)
SSM (Special Service Materials)
08833-00070
”Adhesive 1324,”
THREE BOND 1324 or equivalent
02-22
PREPARATION
- BRAKE
BRAKE
021CC-02
PREPARATION
SST
09023-00100
Union Nut Wrench 10 mm
BRAKE FLUID
FRONT BRAKE
REAR BRAKE
BRAKE ACTUATOR ASSY
BRAKE BOOSTER ASSY
PROPORTIONING VALVE ASSY
BRAKE MASTER CYLINDER
SUB-ASSY(April, 2003)
09214-76011
Crankshaft Pulley Replacer
SKID CONTROL SENSOR
09520-00031
Rear Axle Shaft Puller
SKID CONTROL SENSOR
(09520-00040) Shocker
SKID CONTROL SENSOR
09521-00020
Drive Shaft Boot Clamping Tool
SKID CONTROL SENSOR
09718-00010
Shoe Hold Down Spring Driver
REAR BRAKE
09737-00013
Brake Booster Push Rod Gauge
BRAKE MASTER CYLINDER
SUB-ASSY(April, 2003)
09737-00020
Brake Booster Push Rod Wrench
BRAKE MASTER CYLINDER
SUB-ASSY(April, 2003)
09950-00020
Bearing Remover
SKID CONTROL SENSOR
Recomended Tools
09905-00013
Snap Ring Pliers
BRAKE MASTER CYLINDER
SUB-ASSY
02-23
PREPARATION
-
BRAKE
Equipment
Ruler
Dial indicator
Micrometer
Torque wrench
Brake drum gauge
Lubricant
Item
Capacity
Classification
Brake fluid
-
SAE J1703 or FMVSS No. 116 DOT3
02-34
PREPARATION
- CLUTCH
CLUTCH
021BQ-01
PREPARATION
SST
09023-00100
Union Nut Wrench 10 mm
CLUTCH RELEASE CYLINDER
ASSY(MTM)
CLUTCH MASTER CYLINDER
ASSY(MTM)
09301-00210
Clutch Guide Tool
CLUTCH UNIT(MTM)
09333-00013
Universal Joint Bearing Remover
CLUTCH UNIT(MTM)
& Replacer
Recomended Tools
09031-00030
Pin Punch
CLUTCH MASTER CYLINDER ASSY
09040-00011
Hexagon Wrench Set
CLUTCH MASTER CYLINDER ASSY
CLUTCH PEDAL SUB-ASSY
09082-00040
TOYOTA Electrical Tester
CLUTCH START SWITCH ASSY
09905-00013
Snap Ring Pliers
CLUTCH MASTER CYLINDER ASSY
Equipment
Vernier calipers
Dial indicator with magnetic base
Torque wrench
Lubricant
Item
Capacity
Classification
Brake fluid
-
SAE J1703 or FMVSS No. 116 DOT3
02-50
PREPARATION
- COMMUNICATION SYSTEM
COMMUNICATION SYSTEM
021CO-01
PREPARATION
Recomended Tools
09082-00040
TOYOTA Electrical Tester
HORN SYSTEM
Equipment
Battery
02-10
PREPARATION
- COOLING
COOLING
021BO-02
PREPARATION
Recomended Tools
09082-00040
TOYOTA Electrical Tester
COOLING FAN SYSTEM
(09083-00150) Test Lead Set
COOLING FAN SYSTEM
Equipment
Heater
Radiator cap tester
Slide calipers
Thermometer
Torque wrench
Coolant
Item
Capacity
Classification
Engine coolant
6.5 liters (6.9 US qts, 5.7 lmp. qts)
TOYOTA long life coolant
02-59
PREPARATION
- CRUISE CONTROL
CRUISE CONTROL
021BI-01
PREPARATION
SST
09950-50013
Puller C Set
SPEED CONTROL MAIN SWITCH
ASSY
(09951-05010) Hanger 150
SPEED CONTROL MAIN SWITCH
ASSY
(09952-05010) Slide Arm
SPEED CONTROL MAIN SWITCH
ASSY
(09953-05020) Center Bolt 150
SPEED CONTROL MAIN SWITCH
ASSY
(09954-05021) Claw No.2
SPEED CONTROL MAIN SWITCH
ASSY
Recomended Tools
09041-00030
Torx Driver T30
INSTRUMENT PANEL SAFETY PAD
SUB-ASSY
09042-00010
Torx Socket T30
INSTRUMENT PANEL SAFETY PAD
SUB-ASSY
Equipment
Torque wrench
Adhesive Tape
02-1
PREPARATION
- DIAGNOSTICS
DIAGNOSTICS
021CL-01
PREPARATION
SST
09816-30010
Oil Pressure Switch Socket
SFI SYSTEM
09843-18040
Diagnosis Check Wire No.2
SFI SYSTEM
SUPPLEMENTAL
RESTRAINT
SYSTEM
Recomended Tools
09082-00040
TOYOTA Electrical Tester
SFI SYSTEM
SUPPLEMENTAL
RESTRAINT
SYSTEM
ELECTRONIC
CONTROLLED
AUTOMATIC TRANSAXLE [ECT]
COMBINATION METER
WIRELESS DOOR LOCK CONTROL
SYSTEM
(09083-00150)
Test Lead Set
SFI SYSTEM
ABS WITH EBD SYSTEM
SUPPLEMENTAL
RESTRAINT
SYSTEM
ELECTRONIC
CONTROLLED
AUTOMATIC TRANSAXLE [ECT]
AUDIO SYSTEM
CRUISE CONTROL SYSTEM
COMBINATION METER
WIRELESS DOOR LOCK CONTROL
SYSTEM
POWER DOOR LOCK CONTROL
SYSTEM
(09083-00150)
Test Lead Set
SFI SYSTEM
ABS WITH EBD SYSTEM
SUPPLEMENTAL
RESTRAINT
SYSTEM
ELECTRONIC
CONTROLLED
AUTOMATIC TRANSAXLE [ECT]
AUDIO SYSTEM
CRUISE CONTROL SYSTEM
COMBINATION METER
WIRELESS DOOR LOCK CONTROL
SYSTEM
POWER DOOR LOCK CONTROL
SYSTEM
02-18
PREPARATION
- DRIVE SHAFT / PROPELLER SHAFT
DRIVE SHAFT / PROPELLER SHAFT
021BZ-01
PREPARATION
SST
09240-00020
Wire Gauge Set
FRONT DRIVE SHAFT
(09242-00150) Wire Gauge
FRONT DRIVE SHAFT
1.5 mm (0.059 in.)
09520-00031
Rear Axle Shaft Puller
FRONT AXLE HUB SUB-ASSY LH
09520-01010
Drive Shaft Remover Attachment
FRONT DRIVE SHAFT
09520-24010
Differential Side Gear Shaft
FRONT DRIVE SHAFT
Puller
(09520-32040) Shocker Set
FRONT DRIVE SHAFT
09521-24010
Rear Axle Shaft Puller
FRONT DRIVE SHAFT
09527-10011
Rear Axle Shaft Bearing Remover
FRONT DRIVE SHAFT
09527-17011
Rear Axle Shaft Bearing Remover
FRONT AXLE HUB SUB-ASSY LH
09608-16042
Front Hub Bearing Adjusting Tool
FRONT DRIVE SHAFT
(09608-02021) Bolt & Nut
FRONT DRIVE SHAFT
(09608-02041) Retainer
FRONT DRIVE SHAFT
02-19
PREPARATION
DRIVE SHAFT / PROPELLER SHAFT
09608-32010
Steering Knuckle Oil Seal
FRONT AXLE HUB SUB-ASSY LH
Replacer
09628-10011
Ball Joint Puller
REAR AXLE LH HUB BOLT
FRONT AXLE LH HUB BOLT
09628-62011
Boll Joint Puller
FRONT DRIVE SHAFT
FRONT AXLE HUB SUB-ASSY LH
09930-00010
Drive Shaft Nut Chisel
FRONT DRIVE SHAFT
FRONT AXLE HUB SUB-ASSY LH
09950-00020
Bearing Remover
FRONT DRIVE SHAFT
09950-40011
Puller B Set
FRONT AXLE HUB SUB-ASSY LH
(09951-04020) Hanger 200
FRONT AXLE HUB SUB-ASSY LH
(09952-04010) Slide Arm
FRONT AXLE HUB SUB-ASSY LH
(09953-04030) Center Bolt 200
FRONT AXLE HUB SUB-ASSY LH
(09954-04010) Arm 25
FRONT AXLE HUB SUB-ASSY LH
(09955-04061) Claw No.6
FRONT AXLE HUB SUB-ASSY LH
(09957-04010) Attachment
FRONT AXLE HUB SUB-ASSY LH
(09958-04011) Holder
FRONT AXLE HUB SUB-ASSY LH
02-20
PREPARATION
- DRIVE SHAFT / PROPELLER SHAFT
09950-60010
Replacer Set
FRONT AXLE HUB SUB-ASSY LH
(09951-00370) Replacer 37
FRONT AXLE HUB SUB-ASSY LH
(09951-00600) Replacer 60
FRONT AXLE HUB SUB-ASSY LH
(09951-00640) Replacer 64
FRONT AXLE HUB SUB-ASSY LH
09950-60020
Replacer Set No.2
FRONT AXLE HUB SUB-ASSY LH
(09951-00720) Replacer 72
FRONT AXLE HUB SUB-ASSY LH
09950-70010
Handle Set
FRONT AXLE HUB SUB-ASSY LH
(09951-07100) Handle 100
FRONT AXLE HUB SUB-ASSY LH
Recomended Tools
09011-12301
Socket Wrench 30 mm
FRONT DRIVE SHAFT
FRONT AXLE HUB SUB-ASSY LH
09040-00011
Hexagon Wrench Set
FRONT DRIVE SHAFT
FRONT AXLE HUB SUB-ASSY LH
(09043-20060) Socket Hexagon Wrench 6
FRONT DRIVE SHAFT
FRONT AXLE HUB SUB-ASSY LH
09905-00012
Snap Ring No.1 Expander
FRONT DRIVE SHAFT
09905-00013
Snap Ring Pliers
FRONT AXLE HUB SUB-ASSY LH

 

 

 

 

 

 

 

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