Suzuki Grand Vitara JB416 / JB420 (ESP model). Service manual - part 43

 

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Suzuki Grand Vitara JB416 / JB420 (ESP model). Service manual - part 43

 

 

3C-67 Transfer: Motor-Shift Type (Transfer with Shift Actuator)

Input Gear Assembly, Counter Gear Assembly, Front Output Shaft Assembly and Rear Output Shaft 
Assembly Components

S5JB0E3316011

4

3

2

5

6

7

OIL

2

OIL

2

OIL

2

OIL

2

OIL

1

1

1

1

2

OIL

I5JB0A331061-02

1. Snap ring

6. Counter gear

2. Bearing

7. Front output shaft

3. Input gear plate

: Do not reuse.

4. Input gear

: Apply transfer oil.

5. Rear output shaft

Transfer: Motor-Shift Type (Transfer with Shift Actuator) 3C-68

Input Gear Assembly Disassembly and 
Reassembly

S5JB0E3316012

Disassembly

1) Remove snap ring (1) from input gear, and then 

remove bearing (2).

2) Remove snap rings (1).

3) Remove bearing (1) from input gear (2) using 

bearing puller (3) and press (4), and then remove 
input gear plate.

Reassembly

1) Clean all components thoroughly, inspect them for 

any abnormality and replace with new ones as 
necessary.

2) Install input gear plate (1), and then press-fit bearing 

(2) using special tool, bearing puller (3) and press 
(4).

NOTE
Assemble bearing so that seal side (5) may 
come to the front side.

 

Special tool
(A):  09913–85210

3) Install snap rings (1) to input gear (2).

4) Install bearing (1) and snap ring (2).

1

2

I5JB0A331062-01

1

I5JB0A331063-01

1

2

3

4

I5JB0A331064-01

[A]: Front side

(A)

2

3

1

4

5

[A]

I5JB0A331065-02

1

2

I5JB0A331066-01

2

1

I5JB0A331067-01

3C-69 Transfer: Motor-Shift Type (Transfer with Shift Actuator)

Counter Gear Assembly Disassembly and 
Reassembly

S5JB0E3316013

Disassembly

1) Remove snap ring (1) from counter gear (2).

2) Remove bearing (1) from counter gear (2) using 

special tool, bearing puller (3) and press (4).

Special tool
(A):  09913–80113 

Reassembly

1) Clean all components thoroughly, inspect them for 

any abnormality and replace with new ones as 
necessary.

2) Press-fit bearing (1) to counter gear using special 

tool and press.

Special tool
(A):  09913–70123

3) Install snap ring (1) to counter gear (2).

Front Output Shaft Assembly Disassembly and 
Reassembly

S5JB0E3316014

Disassembly

1) Remove bearing (1) from front output shaft (2) using 

special tool, bearing puller (3) and press (4).

Special tool
(A):  09925–98221 

2) Remove bearing (1) from front output shaft (2) using 

bearing puller (3) and press (4).

1

2

I5JB0A331068-01

2

1

(A)

3

4

I5JB0A331069-02

(A)

1

2

I5JB0A331070-01

1

2

I5JB0A331068-01

1

2

(A)

4

3

I5JB0A331071-01

1

2

3

4

I5JB0A331072-01

Transfer: Motor-Shift Type (Transfer with Shift Actuator) 3C-70

Reassembly

1) Clean all components thoroughly, inspect them for 

any abnormality and replace with new ones as 
necessary.

2) Press-fit bearing (1) to front output shaft using 

special tool and press.

Special tool
(A):  09913–84510 

3) Press-fit bearing (1) to front output shaft using 

special tool and press.

Special tool
(A):  09913–76010 

Rear Output Shaft Assembly Disassembly and 
Reassembly

S5JB0E3316015

Disassembly

1) Remove snap ring (1) from rear output shaft (2).

2) Remove bearing (1) from rear output shaft (2) using 

bearing puller (3) and press (4).

Reassembly

1) Clean all components thoroughly, inspect them for 

any abnormality and replace with new ones as 
necessary.

2) To ensure lubrication of rear output shaft (1), air blow 

oil holes (2) and make sure that they are free from 
any obstruction.

3) Press-fit bearing (1) to rear output shaft using 

special tools and press.

Special tool
(A):  09913–85210 
(B):  09940–54910 

4) Install snap ring (1) to rear output shaft (2).

1

2

(A)

I5JB0A331073-01

(A)

1

2

I5JB0A331074-01

2

1

I5JB0A331075-01

1

3

4

2

I5JB0A331076-01

1

2

I5JB0A331077-01

1

2

(B)

(A)

I5JB0A331078-01

2

1

I5JB0A331075-01

 

 

 

 

 

 

 

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