SsangYong Rexton. Service manual - part 480

FRONT AXLE  3A-15

SSANGYONG  Y200

YAD3A210

YAD3A220

YAD3A170

3. Install the steering knuckle to the upper/lower arm

and fix the split pin.

Installation Notice

4. Install the dust shield to the knuckle.

5. With full time transfer case only

•

Install the hub assembly to the axle shaft and
tighten the hexagon bolts applied the lock tight
(Blue color).

Installation Notice

Tightening Torque

100 - 130 N•m

140 - 160 N•m

140 - 160 N•m

Tightening

Torque

Lower arm

Upper arm

YAD3A200

Installation

Clean all the parts. Check O-ring, snap ring for the
wear and damage.

If damaged, replace them with new ones.

1. Inser t the axle shaft to the axle housing. Be sure

to insert the axle shaft to the housing.

Notice: When you inser t the axle shaft, be careful
not to damage the boots.

2. Install the steering knuckle to the axle shaft

exactly.

SSANGYONG  Y200

3A-16  FRONT AXLE

6. With part time transfer case

•

Install the brake disc assembly and tighten the
fixing bolts.

Installation Notice

•

Install the disc brake caliper assembly to the
brake disc.

•

Align the hub body to the flange mounting hole
and insert it into the shaft.

Notice: When you insert the hub body, check the
o-ring for the damage.

YAD3A240

YAD3A250

YAD3A260

•

Insert the shin in order that the clearance
between snap ring and hub cover does not
exceed Max 0.2mm on condition that you pull
the shaft completely in outside direction. Fix
the hub body using the snap ring.

Tightening Torque

100 - 130 N•m

0.2, 0.3, 0.5, 1.0 mm

0.2 mm

Shim thickness

Max. clearance

•

Install the hub cover to the body and tighten it
as the specified torque.

Installation Notice

50 - 60 N•m

(37 - 44 lb-ft)

Tightening torque

YAD3A230

•

Install the front disc and tighten the hub nut &
washer. When you install then, align the hub
nut-washer to the shaft end and tighten the hub
nut as the specified torque. After bending the
groove part of shaft, apply the painting and
grease to the groove part.

Installation Notice

Tightening Torque

250 - 350 N•m

FRONT AXLE  3A-17

SSANGYONG  Y200

8. Inser t the steering linkage ends to the steer ing

knuckle and tighten the slot nut.

Notice: When you install, replace the split pin with
new one.

Installation Notice

YAD3A280

YAD3A290

9. Install the wheel speed sensor and connect the

vacuum line (with ABS only).

Installation Notice

35 - 45 N•m

(26 - 33 lb-ft)

Tightening torque

6 - 8 N•m

(53 - 71 lb-in)

ABS wheel speed

sensor mounting bolt

10. Install the tire and test the braking force.

YAD3A270

7. Tighten the front disc brake caliper assembly

mounting bolts on condition that the front disc is
mounted.

Installation Notice

Tightening Torque

85 - 105 N•m

SSANGYONG  Y200

3A-18  FRONT AXLE

2. Adjust the clearance between the retainer ring (5)

and locking hub (7) to the normal value by using
the appropriate shim (6).

Notice: Shim thickness 0.1, 0.2, 0.3, 0.5, 1.0 mm

3. Tighten the auto locking hub cap bolt to the

specified torque and order.

Installation Notice

VACUUM LINE

Removal/Installation

1. Be careful not to change the direction of valve

when connecting the check valve(11) with each
hose.

YAD3A310

YAD3A320

Tightening Torque

50 - 60 N•m

(37 - 44 lb-ft)

Normal

MAX. 0.2 mm