SsangYong Rexton. Service manual - part 421

SSANGYONG  Y200

1F1-102  M162 ENGINE CONTROLS

FASTENER  TIGHTENING SPECIFICATIONS

Application

Camshaft Position Sensor Retaining Bolts

Canister Mounting Bolts

Coolant Temperature Sensor

Crankshaft Position Sensor Retaining Bolt

Engine Control Module (ECM) Mounting Bracket Nuts

Fuel Filter Mounting Bracket Bolt

Fuel Filter Lines

Fuel Pressure Test Connector

Fuel Rail Assembly Bolts

Fuel Return And Supply Lines

Fuel Tank Retaining Nuts

Intake Air Duct Mounting Bolts

Knock Sensor Mounting Bolt

Oxygen Sensor

Pedal Position Censor Mounting Bolts And Nut

Throttle Body Bolts

N • m

10

6

30

10

10

6

28

25

25

23

38

9

25

55

6

12

Lb-Ft

-

-

22

-

-

-

21

18

18

17

28

-

18

41

-

-

Lb-In

89

53

-

89

89

53

-

-

-

-

-

80

-

-

53

106

M162 ENGINE CONTROLS  1F1-103

SSANGYONG  Y200

FUEL SYSTEM SPECIFICATION

Use Only Unleaded Fuel Rated at 89 Octane
or Higher

Fuel quality and additives contained in fuel have a
significant effect on power output, drivability, and life
of theengine.

Fuel with too low an octane number can cause engine
knock.

Caution: Use of fuel with an octane number lower
than 89 may damage engine and exhaust system.

Notice: To prevent accidental use of leaded fuel, the
nozzles for leaded fuel are larger, and will not fit the
fuel filler neck of your vehicle.

Do Not Use Methanol

Fuels containing methanol (wood alcohol) should not
be used in vehicle.

This type of fuel can reduce vehicle performance and
damage components of the fuel system.

Caution: Use of methanol may damage the fuel sys-
tem.

Vehicle Fueling from Drums or Storage
Containers

For safety reasons (particularly when using noncom-
mercial fueling systems) fuel containers, pumps and

hoses must be properly earthed.

Static electricity build up can occur under certain atmo-
spheric and fuel flow conditions if unearthed hoses,
par-ticularly plastic, are fitted to the fuel-dispensing
pump.

It is therefore recommended that earthed pumps with
integrally earthed hoses be used, and that storage
c o n t a i n e r s   b e   p r o p e r l y   e a r t h e d   d u r i n g   a l l
noncommercial fueling operations.

TEMPERATURE VS RESISTANCE

°C

°F

ECT sensor

IAT sensor

ohms (

Ω

)

130

120

110

100

90

80

70

60

50

40

30

20

10

0

-10

-20

-30

-40

266

248

230

212

194

176

158

140

122

113

86

68

50

32

14

-4

-22

-40

88

111.6

143

202

261

340

452

609

835

1166

1662

2420

3604

5499

8609

13850

22960

39260

102

127

159

202

261

340

452

609

835

1166

1662

2420

3604

5499

8609

13850

22960

39260

Temperature vs Resistance Values (Approximate)

SSANGYONG  Y200

1F1-104  M162 ENGINE CONTROLS

SPECIAL TOOLS AND EQUIPMENT

SPECIAL TOOLS TABLE

661 589 00 46 00

Fuel Tank Cap Wrench

103 589 00 21 00

Fuel Pressure Gauge

YAA1F890

KAA1F490

SECTION 1F2

M161 ENGINE CONTROLS

CAUTION: Disconnect the negative battery cable before removi ng or installing any electrical unit or when
a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this
cable  will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK
unless otherwise noted.

TABLE OF CONTENTS

Engine and ECM Problem Check Report ........... 1F2-3

Diagnostic Information and Procedure ............. 1F2-4

Failure Code Diagnosis ...................................... 1F2-4

Clearing Failure Codes ....................................... 1F2-4

Failure Codes Table ........................................... 1F2-4

Ignition System ................................................... 1F2-8

Ignition Coil ...................................................... 1F2-10

Crankshaft Position (CKP) Sensor .................... 1F2-12

Camshaft Position (CMP) Sensor ....................... 1F2-16

Camshaft Actuator ............................................ 1F2-20

Knock Sensor (KS) ........................................... 1F2-22

Spark Plug ....................................................... 1F2-24

System Voltage ................................................ 1F2-28

Ignition Switch .................................................. 1F2-29

Fuel System ...................................................... 1F2-30

Fuel Pump ........................................................ 1F2-32

Fuel Injector ...................................................... 1F2-36

Purge Control Valve .......................................... 1F2-40

Fuel Rail ........................................................... 1F2-42

Fuel Pressure Regulator .................................... 1F2-44

Induction System .............................................. 1F2-46

Throttle Valve Actuator ...................................... 1F2-46

Hot Film Air Mass (HFM) Sensor ........................ 1F2-50

Engine Coolant Temperature (ECT) Sensor ........ 1F2-54

Accelerator Pedal Module ................................. 1F2-58

Cooling Fan ...................................................... 1F2-62

A/C Compressor Relay ..................................... 1F2-63

Cruise Control Switch ........................................ 1F2-64

Traction Control System (TCS) ........................... 1F2-65

Stop Lamp Switch ............................................. 1F2-66

Engine RPM ..................................................... 1F2-67

Exhaust System ................................................ 1F2-69

Catalytic Converter ........................................... 1F2-69

Oxygen Sensor ................................................. 1F2-70

Engine Control Module .................................... 1F2-76

Serial Data Communication ............................... 1F2-78

Internal Failure .................................................. 1F2-80

Electronic Throttle Controller Safety

Malfunction .................................................... 1F2-82

Immobilizer ...................................................... 1F2-84

Maintenance and Repair ................................. 1F2-85

On-Vehicle Service ........................................... 1F2-85

Discharging the Pressure in Fuel System .......... 1F2-85

Fuel Pump ........................................................ 1F2-85

Fuel Filter .......................................................... 1F2-86

Fuel Tank .......................................................... 1F2-87

Fuel Pressure Regulator .................................... 1F2-88

Fuel Rail and Injector ........................................ 1F2-89

Engine Coolant Temperature Sensor .................. 1F2-90

Throttle Body (Integrated with the 91

Actuator) ....................................................... 1F2-91

Hot Film Air Mass (HFM) Sensor ........................ 1F2-92

Knock Sensor ................................................... 1F2-92

Pedal Position Sensor ....................................... 1F2-93

Oxygen Sensor ................................................. 1F2-93

Purge Control Valve .......................................... 1F2-94

Canister ............................................................ 1F2-94

Camshaft Position Sensor ................................. 1F2-94

Crankshaft Position Sensor ............................... 1F2-95

Engine Control Module ...................................... 1F2-95

Schematic and Routing Diagrams ................... 1F2-96

ECM Wiring Diagram

(2.3L DOHC - MSE 3.53D) .............................. 1F2-96