SsangYong Rexton. Service manual - part 375

 

  Index      SsangYong     SsangYong Rexton - service and repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  373  374  375  376   ..

 

 

SsangYong Rexton. Service manual - part 375

 

 

SSANGYONG  Y200

1B3-76  DIESEL ENGINE MECHANICAL

YAD1BF20

YAD1BF30

26. Measure connecting rod bearing journal diameter

(K).

Notice: Refer to measurement of the crankshaft
bearing journal diameter.

27. Measure the radial clearance (L) of the connecting

rod bearing.

Example) Measured  value ‘J’ = 47.700 mm

Measured  value ‘K’ = 47.653 mm

Clearance ‘L’

= 0.047 mm

Notice: If the clearance is out of standard, adjust
the radial clearance of connecting rod bearing by
replacing the connecting rod bearing shells.

28. Remove the connecting rod bearing cap.

29. Install the piston.

30. Rotate the crankshaft by hand and check whether

it rotates smoothly.

31. If the bearings are damaged,

- replace the oil presser relief valve.

- clean the oil pump and oil filter housing carefully

and replace the hose if necessary.

Notice: After assembling the engine, check the
camshaft timing, adjust the start of fuel injection
and check the TDC sensor bracket setting.

32. Fill oil and run the engine and then check the oil

pressure and oil level.

Notice: Install the original oil filter element and
then change the engine oil and oil filter element
after 1,000 - 1,500 km.

Tightening Torque

35 N•m (26 lb-ft)+ 90°

24. Insert the new connecting rod bearing shells into

the connecting rod and connecting rod bearing
cap and tighten the 12-sided stretch bolts (11).

Installation Notice

25. Measure inner diameter of connecting rod bearing.

Radial Clearance ‘L’

0.026 - 0.068 mm

DIESEL ENGINE MECHANICAL  1B3-77

SSANGYONG  Y200

CRANKSHAFT SPROCKET

Preceding Work:

Removal of oil pan

Removal of timing case cover

YAD1BF40

1 12-Sided Stretch Bolt (M11)

............................ Check, 25 N•m (18 lb-ft)+ 90°

2 Washer
3 Camshaft Sprocket
4 Timing Chain
5 Bearing Pin
6 Bearing Pin
7 Oil Pump
8 Oil Pump Sprocket
9 Oil Pump Chain

10 Washer
11 Bolt ........................................... 25 N•m (18 lb-ft)
12 Crankshaft Sprocket
13 Crankshaft
14 Key
16 Guide Rail
17 Spring
18 Bushing
19 Tensioning Lever

SSANGYONG  Y200

1B3-78  DIESEL ENGINE MECHANICAL

YAD1BF50

YAD1BF60

YAD1BF70

YAD1BF80

Special Tools

102 589 05 33 00

Puller

116 589 07 15 00

Drift

Removal Procedure

1. Pull out the tensioning lever (19) together with the

spring (17) and guide rail (16) far enough until the
tensioning lever has passed the oil pump chain
(9) and is resting against the crankshaft (13).

2. Pull out tensioning lever (19), spring (17) and

bushing (18) from the bearing pin (6).

3. Pull out the guide rail (16).

4. Remove the bolt(11) and then remove the washer

(10), oil pump chain (9) and sprocket (8).

DIESEL ENGINE MECHANICAL  1B3-79

SSANGYONG  Y200

YAD1BF90

YAD1BC20

YAD1BFA0

5. Place alignment marks (arrow) on the timing chain

(4) and crankshaft sprocket (12).

6. Remove the woodruff key (15).

7. Place alignment marks (arrow) on the timing chain

(4) and camshaft sprocket (3).

8. Remove the chain tensioner.

9. Remove the bolt (1) and then remove the washer

(2) and camshaft sprocket (3).

10. Remove the crankshaft sprocket (12) by using a

puller 102 589 05 33 00 (20).

 

 

 

 

 

 

 

Content   ..  373  374  375  376   ..