SsangYong Rexton. Service manual - part 366

SSANGYONG  Y200

1B3-40  DIESEL ENGINE MECHANICAL

YAD1BBX0

YAD1BBY0

YAD1BCA0

YAD1BCM0

9. Install the fuel filter and connect the pipe.

Installation Notice

Tightening Torque

25 N•m (18 lb-ft)

10. Connect the fuel line to the injection pump.

Installation Notice

11. Install the sliding rail (24) and insert the sliding

rail pins (25, 26) using the sliding hammer 116
589 20 33 00 (36) and threaded pin 116 589 02 34
00 (37).

Notice: Apply sealing compound on the each
collar of the sliding rail pins.

12. Insert the locking washer.

13. Inspect the valve tappet and check that the tappet

moves smoothly.

Tightening Torque

13 N•m (10 lb-ft)

Be careful not to be confused the connections and
hoses.

DIESEL ENGINE MECHANICAL  1B3-41

SSANGYONG  Y200

YAD1BCN0

YAD1BCP0

YAD1BCQ0

YAD1BC30

14. Coat the camshaft with oil and install the camshaft

on the cylinder head to be TDC mark(arrow)
upward.

15. Measure the axial end play of the camshaft.

Installation Notice

End Play

0.06 ~ 0.21 mm

If out of standard, adjust it with the proper
thickness of locking washer.

16. Install the bearing caps on the camshaft according

to the number on the caps.

17. Tighten the bearing cap bolts according to the

numerical sequence.

Installation Notice

Tightening Torque

25 N•m (18 lb-ft)

Tighten the No. 1 bolts (light arrow) first and then
tighten the No. 2 bolts (dark arrow) stage by stage.

18. Position the camshaft on marking and install the

camshaft sprocket.

Notice: Align the alignment marks on the chain
and sprocket.

SSANGYONG  Y200

1B3-42  DIESEL ENGINE MECHANICAL

YAD1BCR0

YAD1BC10

YAD1BC70

YAD1BCS0

19. Check the TDC position of the crankshaft.

20. Install the camshaft sprocket bolt.

Installation Notice

Notice: Measure the max. length ‘L’ and replace
the bolt if it exceeds 53.6 mm.

Tightening Torque

25 N•m (18 lb-ft)

90°

1st Step

2nd Step

DIESEL ENGINE MECHANICAL  1B3-43

SSANGYONG  Y200

YAD1BCT0

YAD1BC60

YAD1BC40

YAD1BCU0

22. Replace the seal and then install the chain

tensioner.

Installation Notice

23. Remove the engine lock 602 589 00 40 00.

24. Insert the nozzle washer into the hole to face round

part downward.

25. Install the fuel injection nozzle.

Installation Notice

Tightening Torque

80 N•m (59 lb-ft)

Tightening Torque

40 N•m (30 lb-ft)

21. Install the exhaust manifold and gasket.

Installation Notice

Tightening Torque

25 N•m (18 lb-ft)