SsangYong Rexton. Service manual - part 365

SSANGYONG  Y200

1B3-36  DIESEL ENGINE MECHANICAL

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33. Remove the chain tensioner and seal.

34. Remove the bolt and separate the drive sprocket.

Notice: During removal, be careful not to drop the
sprocket and chain into the timing case.

Carefully pull off the chain and then pull out the
sprocket.

35. Remove the camshaft bearing cap bolts according

to the numerical sequence.

Notice: Remove the No.1 bolts first and then
remove the No. 2 bolts. Do not remove the bolts
at a time completely but remove them step by
step evenly or camshaft can be seriously
damaged.

36. Remove the bearing caps and then pull out the

camshaft(20) upward.

Notice: Be careful not to miss the locking washer.

37. Remove the locking washer.

Notice: Check the locking washer and replace if
necessary.

DIESEL ENGINE MECHANICAL  1B3-37

SSANGYONG  Y200

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39. Remove the vacuum line from the vacuum pump.

40. Disconnect the vacuum pipe from thermo valve.

42. Remove the cylinder head bolts in numerical

sequence.

43. Remove the cylinder head and gasket.

38. Using the sliding hammer 116 589 20 33 00 (36)

and the threaded pin 116 589 02 34 00 (37), pull
out the sliding rail pins (25, 26) and remove the
sliding rail (24).

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41. Remove the socket bolts (13) of the chain box

using the T type socket wrench 116 589 03 07 00.

SSANGYONG  Y200

1B3-38  DIESEL ENGINE MECHANICAL

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Installation Procedure

1. Replace the cylinder head gasket.

2. Install the cylinder head onto the crankcase.

Notice: Align the cylinder head holes with the guide
pins.

3. Measure the length(L) of cylinder head bolts.

Notice: If the max. length is exceeded, replace
the bolts.

4. Coat the head contact surface of bolts and thread

with oil and insert them as shown.

- Cylinder head bolts arrangement

Bore

1 .............................................. M10 ×   80

2 .............................................. M10 × 102

3 .............................................. M10 × 115

4 .............................................. M  8 ×   50

5 .............................................. M  8 ×   80

Max. Limit(L)

82 mm

104 mm

117 mm

Thread Dia.

M10

M10

M10

Length (L) when New

80 mm

102 mm

115 mm

DIESEL ENGINE MECHANICAL  1B3-39

SSANGYONG  Y200

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5. Tighten the cylinder head bolts to specified torque

and torque angle.

6. Install the socket bolts in the chain box using the

T type socket wrench 116 589 03 07 00.

Installation Notice

7. Connect the vacuum pipe to the thermo valve.

8. Connect the vacuum lines to the vacuum pump.

Tightening Torque

25 N•m (18 lb-ft)

Tightening

Torque

1st Step

2nd Step

Torque Angle

Wait for

Torque Angle

10 N•m (89 lb-in)

35 N•m (26 lb-ft)

 90°

10 minutes

 90°