SsangYong Rexton. Service manual - part 361

SSANGYONG  Y200

1B3-20  DIESEL ENGINE MECHANICAL

YAD1BB30

YAD1BB40

YAD1BB50

Removal & Installation Procedure

1. Remove the tensioning lever nut (1).

Installation Notice

3. Push back the tensioning lever (arrow direction)

to release the spring tension and remove the belt.

4. Install the poly V-belt beginning at the tensioning

pulley (7).

7 Tensioning Pulley
8 Crankshaft
9 Generator

10 Water Pump
11 Guide Pulley
12 Power Steering Pump
13 A/C Compressor

2. Push the tensioning lever in direction of arrow with

a rod (

φ

 12, 180 mm) and pull out the bolt to the

rear.

Tightening Torque

21 N•m (15 lb-ft)

Length of Belt

Length (L)

With Air Conditioner

Without Air Conditioner

2,100 mm

2,040 mm

DIESEL ENGINE MECHANICAL  1B3-21

SSANGYONG  Y200

YAD1BB60

YAD1B380

YAD1B390

YAD1B400

Poly V-Belt Inspection

Inspection Procedure

•

Mark poly V-belt at a clearly visible point with chalk.

•

Rotate the engine and check the belt.

Notice: If  one of the following types of  damage
is found,  replace the belt.

1. Rubber lumps in the base of rips.

2. Dirt or grit ingrained.

3. Pointed rips.

4. Belt cord visible in the base of rips.

5. Cord torn out at the side.

6. Outer cords frayed.

SSANGYONG  Y200

1B3-22  DIESEL ENGINE MECHANICAL

YAD1B410

YAD1B420

YAD1B430

YAD1B440

7. Belt detached from the base of rip.

8. Splits across the rips.

9. Sections of rip torn out.

10. Splits across several rips.

11. Splits across the back.

DIESEL ENGINE MECHANICAL  1B3-23

SSANGYONG  Y200

TENSIONING DEVICE

Preceding Work: Removal of cooling fan

1 Bolt ........................................... 21 N•m (15 lb-ft)
2 Damper
3 Nut ........................................... 21 N•m (15 lb-ft)
4 Tensioning Lever
5 Guide Rail Pin
6 Bolt
7 Poly V-Belt
8 Belt Pulley
9 Bolt ........................................... 10 N•m (89 lb-in)

10 Tensioning Pulley
11 Socket Bolt .............................. 29 N•m (21 lb-ft)
12 Closing Cover
13 Washer
14 Tensioning Lever
15 Fit Bolt.................................... 100 N•m (74 lb-ft)
16 Closing Cover
17 Spring
18 Bolt ........................................... 20 N•m (15 lb-ft)

YAD1BLJ0