SsangYong Rexton. Service manual - part 355

M161 ENGINE MECHANICAL  1B2-103

SSANGYONG  Y200

Measurement of Mating Surfac

1. Measure the height (H) of the cylinder head (refer

to Service data standard).

2. Check the mating surface of the cylinder head.

3. Mill the sharp edge of the combustion chamber.

4. Re-measure the height (H) of the cylinder head.

5. Seal the intake and exhaust valves.

6. Measure the dimension (T) between the camshaft

bearing and the valve system (refer to Service data
standard).

7. Mill the cylinder head valve seat (refer to Service

data standard).

Universal Tool

Sceledum, Type RTY

Roaro

Schio / Italy

Surface Grinding Machine

SSANGYONG  Y200

1B2-104  M161 ENGINE MECHANICAL

Application

Fuel Feed and Return Line

Exhaust Manifold and Pipe

Engine Mounting Nuts

Generator Carrier Bolts

Tensioning Pulley Bolt

Steering Pump Bolts

A/C Braket Bolts

Intake Air Duct Mounting Nuts

Spark Plug Cover Bolts

Cylinder Head Cover Bolts

Magnetic Assembly Bolt

Cylinder Head Front Cover Bolts

M8

M6

Cylinder Head Bolts

Timing Gear Case Cover Bolts

Crankshaft Sealing Rear Cover Mounting Bolts

Vibration Damper Center Bolts

Flywheel Mounting Bolt

Amarture Bolt in Flywheel

Camshaft Adjuster Flange Bolts

Intake Flange Shaft Bolts

Exhaust Camshaft Sprocket Bolts

Intake Flange Shaft Bolts

Exhaust Camshaft Sprocket Bolts

Camshaft Bearing Cap Bolts

Chain Tensioner Screw Plug

Chain Tension Assembly

Oil Pump Sprocket Bolt

Tensioning Device Bolts

Water Pump Pulley

Upper Intake Manifold Bolt

Lower Intake Mainfold Bolt

Flange Bolt to Exhaust Mainfold

SPECIFICATIONS

FASTENER  TIGHTENING SPECIFICATIONS

Lb-Ft

15 - 18

22

52

18

29.9 - 36.5

16.6 - 20.3

16.6 - 20.3

-

-

-

-

16.6 - 20.3

-

41

+90°

+90°

16.6 - 20.3

-

148 + 15

+90° + 10°

30

+90°

33 + 3.7

+90° + 10°

26

13 - 16

60° ± 5°

13 - 16

60° ± 5°

13 - 16

60° ± 5°

16.6 - 20.3

30

53 - 65

21 - 26

19 - 24

16.6 - 20.3

16.6 - 20.3

16.6 - 20.3

22

N • m

21 - 25

30

70

25

40.5 - 49.5

22.5 - 27.5

22.5 - 27.5

9 - 11

9 - 11

9 - 11

9 - 11

22.5 - 27.5

9 - 11

55

+90°

+90°

22.5 - 27.5

9 - 11

200  +  20

+90° + 10°

40

+90°

45 + 5

+90° + 10°

35

18 - 22

60° ± 5°

18 - 22

60° ± 5°

18 - 22

60° ± 5°

22.5 - 27.5

40

72 - 88

29 - 35

26 - 32

22.5 - 27.5

22.5 - 27.5

22.5 - 27.5

30

Lb-In

-

-

-

-

-

-

-

80 - 97

80 - 97

80 - 97

80 - 97

-

80 - 97

-

-

80 - 97

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

M161 ENGINE MECHANICAL  1B2-105

SSANGYONG  Y200

Application

Exhaust Mainfold Nut to Stud Bolt

Oil Drain Plug

Oil Filter Cover

Oil Filter Bolt

Oil Pump Drive Sprocket Bolt

Oil Pump Mounting Bolt

Oil Strainer Bracket Bolt

Oil Pressure Relief Valve Screw Plug

Oil Dipstick Guide Tube Bolt

Oil Gallery Screw Plug

Shock Absorber Bolts

Crankshaft Bearing Cap Bolts

Torque Converter Mounting Bracket Bolts

FASTENER  TIGHTENING SPECIFICATIONS  (Cont’d)

N • m

26 - 34

25

25

22.5 - 27.5

29 - 35

22.5 - 27.5

9 - 11

50

9 - 11

15

22.5 - 27.5

55/+90°

42

Lb-Ft

19 - 25

18

18

16.6 - 20.3

21 - 26

16.6 - 20.3

-

37

-

11

16.6 - 20.3

41/+90°

31

Lb-In

-

-

-

-

-

-

80 - 97

-

80 - 97

-

-

-

-

SSANGYONG  Y200

1B2-106  M161 ENGINE MECHANICAL

SPECIAL TOOLS AND EQUIPMENT

SPECIAL TOOLS TABLE

111 589 18 61 00

Lever Pusher

116 589 01 34 00

Threaded Pin

000 589 58 43 00

Chain Assembly

111 589 01 59 00

Supporting Bar

116 589 20 33 00

Sliding Hammer

119 589 00 43 00

Drift

103 589 02 09 00

Oil Filter Remover

111 589 25 63 00

Thrust Piece

YAD1B1W0

YAD1B2Y0

YAD1B0W0

YAD1B0Y0

YAD1B0X0

YAD1B580

YAD1B570

YAD1B1L0