SsangYong Rexton. Service manual - part 300

M162 ENGINE MECHANICAL  1B1-3

SSANGYONG  Y200

4. Disconnect the Hot Film Air Mass (HFM) sensor

connector.

5. Disconnect the HFM sensor from the air filter

housing.

6. Remove the intake air duct mounting nuts.

Installation Notice

8. Loosen the radiator drain cock and drain the

coolant.

Notice: Open the coolant reservoir cap.

7. Remove the air cleaner cover. Remove the

mounting bolts and air cleaner housing and
element assembly.

Removal & Installation Procedure

1. Disconnect the negative terminal of battery.

2. Remove the hood.

3. Remove the under cover.

Installation Notice

Tightening Torque

28 - 47 N•m

(21 - 35 lb-ft)

Tightening Torque

9 - 11 N•m

(80 - 97 lb-in)

YAD1B020

KAA1C010

YAD1B030

YAD1B040

SSANGYONG  Y200

1B1-4  M162 ENGINE MECHANICAL

10. Remove the cooling fan shroud. Refer to Section

1D, Engine Cooling.

12. Remove the upper mounting bolts of radiator and

then remove the radiator.

11. Disconnect the each hose from radiator.

9. Loosen the cylinder block drain plug and then drain

the coolant completely.

Installation Notice

Replace the seal before installation of the drain
plug.

Tightening Torque

30 N•m (22 lb-ft)

YAD1B050

YAD1B060

YAD1B070

YAD1B080

M162 ENGINE MECHANICAL  1B1-5

SSANGYONG  Y200

14. Discharge the refrigerant from A/C system, and

disconnect the discharge pipe and suction pipe
from the compressor. Refer to Section 7B, Manual
Control Heating, Ventilation, and Air Conditioning
System.

Installation Notice

16. Remove the fuel feed and return line.

Installation Notice

Before removing the fuel lines, release the pressure
in the fuel system.

15. Remove the acceleration control cable and

automatic transmission pressure cable.

13. Remove the hydraulic pipe of power steering.

Installation Notice

Completely drain the oil.

Tightening Torque

21 - 25 N•m

(15 - 18 lb-ft)

YAD1B090

YAD1B100

YAD1B4M0

KAA1F070

Tightening Torque

40 - 50 N•m

(30 - 37 lb-ft)

Tightening Torque

20 - 30 N•m

(15 - 22 lb-ft)

SSANGYONG  Y200

1B1-6  M162 ENGINE MECHANICAL

18. Disconnect the terminal from starter motor and

remove the starter motor.

19. Disconnect the engine main harness ground.

21. Disconnect following sensors connector.

•

Coolant temperature sensor.

•

2 knock sensors.

•

Camshaft and crankshaft sensors.

20. Disconnect the engine ground wire.

17. Disconnect the terminals from the generator.

YAD1B110

YAD1B120

YAD1B130

YAA1F150