SsangYong Rexton. Service manual - part 289

ELECTRICAL WIRING DIAGRAMS  5-189

SSANGYONG  REXTON XDi (LHD)

A. CONNECTOR INFORMATION

Connector Number

(Pin Number, Color)

Engine - Starter “ST”

Main - Floor (LH)

Engine - Main (RH)

C110 (1Pin, Gray)

C204 (12Pin, Black)

C219 (13Pin, Green)

Connecting Wiring

Harness

FRT Pre-Heating Unit

Inside Driver Side Cowl PNL

Inside Co-Driver Side Cowl PNL

A/T

Remark

Connector Position

B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

SECTION 0B

GENERAL INFORMATION

TABLE OF CONTENTS

Maintenance And Repair ..................................... 0B-2

Maintenance And Lubrication ............................... 0B-2

Normal Vehicle Use ............................................. 0B-2

Explanation Of Scheduled

Maintenance Services ....................................... 0B-2

Owner Inspections And Services ......................... 0B-3

While Operating the Vehicle ................................. 0B-3

At Each Fuel Fill ................................................... 0B-3

At Least Twice a Month ....................................... 0B-3

At Least Monthly ................................................. 0B-3

At Least Twice a Year .......................................... 0B-3

Each Time The Oil is Changed ............................. 0B-4

At Least Annually ................................................ 0B-4

Standard Bolts Specifications .............................. 0B-5

Basic Specification ............................................... 0B-6

Dimension ........................................................... 0B-6

Specifications ...................................................... 0B-7

Recommended Fluids And Lubricants .................. 0B-9

Vehicle Identification Number System .............. 0B-10

Vehicle Identification Number (Vin) ..................... 0B-10

ManufacturerS Plate ........................................... 0B-11

Engine Number .................................................. 0B-12

Vehicle Lifting Procedures .................................. 0B-14

SSANGYONG  Y200

0B-2  GENERAL INFORMATION

MAINTENANCE AND REPAIR

MAINTENANCE AND

LUBRICATION

NORMAL VEHICLE USE

The maintenance instructions contained in the
maintenance schedule are based on the assumption
that the vehicle will be used for the following reasons:

•

To carry passengers and cargo within the limitation
of the tire inflation prassure. Refer to “Tire and
Wheel” in section 2E.

•

To be driven on reasonable road surfaces and
within legal operating limits.

EXPLANATION OF SCHEDULED
MAINTENANCE SERVICES

The services listed in the maintenance schedule are
further explained below. When the following
maintenance services are performed, make sure all
the parts are replaced and all the necessary repairs
are done before driving the vehicle. Always use the
proper fluid and lubricants.

Engine Oil and Oil Filter Change

Always use above the API SH grade or recommended
engine oil.

Engine Oil Viscosity

Engine oil viscosity (thickness) has an effect on fuel
economy and cold weather operation. Lower viscosity
engine oils can provide better fuel economy and cold
weather performance; however, higher temperature
weather conditions require higher viscosity engine oils
for satisfactory lubrication. Using oils of any viscosity
other than those viscosities recommended could result
in engine damage.

Cooling System Service

Drain, flush and refill the system with new coolant.
Refer to “Recommended Fluids And Lubricants” in
this section.

Air Cleaner Element Replacement

Clean the air cleaner element every.

•

Gasoline Engine : 15,000 km (10,000 miles)

•

Diesel Engine : 10,000 km (6,000 miles)

Replace the air cleaner element every.

•

Gasoline Engine : 60,000 km (36,000 miles)

•

Diesel Engine : 30,000 km (18,000 miles)

Replace the air cleaner more often under dusty
conditions.

Fuel Filter Replacement

Replace the engine fuel filter every.

•

Gasoline Engine : 60,000 km (36,000 miles)

•

Diesel Engine : 45,000 km (24,000 miles)

Spark Plug Replacement

Replace spark plugs with same type.

•

Type : BOSCH : F8DC4

BERU : 14F-8DU4

Champion : C11YCC

•

Gap : 0.8 ± 0.1 mm

Spark Plug Wire Replacement

Clean wires and inspect them for burns, cracks or other
damage. Check the wire boot fit at the Distributor and
at the spark plugs. Replace the wires as needed.

Brake System Service

Check the disc brake pads or the drum brake linings.
Check the pad and the lining thickness carefully.

Tire and Wheel Inspection and Rotation

Check the tires for abnormal wear or damage. To
equalize wear and obtain maximum tire life, rotate the
tires. If irregular or premature wear exists, check the
wheel alignment and check for damaged wheels. While
the tires and wheels are removed, inspect the brakes.

Tire Rotation (Left-hand Drive Type)

YAA0B010

GENERAL INFORMATION  0B-3

SSANGYONG  Y200

WHILE OPERATING THE VEHICLE

Horn Operation

Blow the horn occasionally to make sure it works. Check
all the button locations.

Brake System Operation

Be alert for abnormal sounds, increased brake pedal
travel or repeated puling to one side when braking.
Also, if the brake warning light goes on, or flashes,
something may be wrong with part of the brake system.

Exhaust System Operation

Be alert to any changes in the sound of the system or
the smell of the fumes. These are signs that the system
may be leaking or overheating. Have the system in-
spected and repaired immediately.

Tires, Wheels and Alignment Operation

Be alert to any vibration of the steering wheel or the
seats at normal highway speeds. This may mean a
wheel needs to be balanced. Also, a pull right or left
on a straight, level road may show the need for a tire
pressure adjustment or a wheel alignment.

Steering System Operation

Be alert to changes in the steering action. An inspection
is needed when the steering wheel is hard to turn or
has too much free play, or is unusual sounds are
noticed when turning or parking.

Headlamp Aim

Take note of the light pattern occasionally. Adjust the
headlights if the beams seem improperly aimed.

AT EACH FUEL FILL

A fluid loss in any (except windshield washer) system
may indicate a problem. Have the system inspected
and repaired immediately.

Engine Oil Level

Check the oil level and add oil if necessary. The best
time to check the engine oil level is when the oil is
warm.

1. After stopping the engine, wait a few minutes for

the oil to drain back to the oil pan.

2. Pull out the oil level indicator (dip stick).

3. Wipe it clean, and push the oil level indicator back

down all the way.

4. Pull out the oil level indicator and look at the oil

level on it.

5. Add oil, if needed, to keep the oil level above the

lower mark. Avoid overfilling the engine, since this
may cause engine damage.

6. Push the indicator all the way back down into the

engine after taking the reading.

OWNER INSPECTIONS AND SERVICES

If you check the oil level when the oil is cold, do not
run the engine first. The cold oil will not drain back to
the pan fast enough to give a true oil level reading.

Engine Coolant Level and Condition

Check the coolant level in the coolant reservoir tank
and add coolant if necessary. Inspect the coolant.
Replace dirty or rusty coolant.

Windshield Washer Fluid Level

Check the washer fluid level in the reservoir. Add fluid
if necessary.

AT LEAST TWICE A MONTH

Tire And Wheel Inspection and Pressure
Check

Check the tire for abnormal wear or damage. Also check
for damaged wheels. Check the tire pressure when
the tires are cold (check the spare also, unless it is a
stow-away).

Maintain the recommended pressures. Refer to “Tire
and Wheel” is in section 0B.

AT LEAST MONTHLY

Lamp Operation

Check the operation of the license plate lamp, the head-
lamps (including the high beams), the parking lamps,
the fog lamps, the taillamp, the brake lamps, the turn
signals, the backup lamps and the hazard warning
flasher.

Fluid Leak Check

Periodically inspect the surface beneath the vehicle
for water, oil, fuel or other fluids, after the vehicle has
been parked for a while. Water dripping from the air
conditioning system after use is normal. If you notice
fuel leaks or fumes, find the cause and correct it at
once.

AT LEAST TWICE A YEAR

Power Steering System Reservoir Level

Check the power steering fluid level. Keep the power
steering fluid at the proper level. Refer to Section 6A,
Power Steering System.

Brake Master Cylinder Reservoir Level

Check the fluid and keep it at the proper level. A low
fluid level can indicate worn disc brake pads which
may need to be serviced. Check the breather hole in
the reservoir cover to be free from dirt and check for
an open pas-sage.

Weather-Strip Lubrication

Apply a thin film silicone grease using a clean cloth.