SsangYong Rexton. Service manual - part 61

DI05-14

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

LUBRICATION SYSTEM

DI ENG SM - 2004.4

Y220_05017

OIL PUMP

1. Oil pump

2. Plunger

3. Compression spring

4. Guide pin

5. Screw plug ...................................................... 50 Nm

6. Combination bolt ...................................  23 ± 2.3 Nm

7. Oil strainer

Y220_05018

Y220_05019

2. Remove the oil pump.

3. Remove the screw plugs and the relief valve.

4. Install in the reverse order of removal.

5. Start the engine and check for oil leaks.

Oil Pump - Removal and Installation

1. Remove the oil pan.

Tightening torque

M6 x 20 (24 EA)

M6 x 35 (2 EA)

M6 x 85 (2 EA)

M8 x 40 (4 EA)

Nm

10 ± 1.0

10 ± 1.0

10 ± 1.0

25 ± 2.5

DI05-15

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

LUBRICATION SYSTEM

DI ENG SM - 2004.4

Oil Dipstick Guide Tube
- Removal and Installation

1. Pull out the engine oil dipstick.

2. Remove the EGR valve pipe (No.3).

4. Install in the reverse order of removal.

Tightening torque

10 Nm

Tightening torque

35 ± 3.5 Nm

Y220_05020

 

Notice

Replace the pipe with new one.

Notice

Replace the O-ring with new one.

Notice

After installation, check for oil leaks.

3. Unscrew the bolt and remove the oil dipstick guide tube.

DI05-16

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

LUBRICATION SYSTEM

DI ENG SM - 2004.4

Y220_05022

Y220_05021

OIL SPRAY NOZZLE

1. Fitting sleeve

2. Oil spray nozzle

3. Combination bolt .............................................. 10 Nm

4. Oil duct

Disassembly

1. Remove the oil pan or crankshaft.

2. Unscrew the bolts and remove the nozzle.

DI05-17

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

LUBRICATION SYSTEM

DI ENG SM - 2004.4

Y220_05023

OIL PAN ASSEMBLY

1. Oil pump

9. Oil pump cover

10. Bolt

32. Drain plug

33. Drain plug .............. 25 

± 2.5 Nm(replace the washer)

35. Spring pin

36. Oil pump drive shaft

37. Oil pump driven shaft

38. Oil pump relief valve piston

39. Spring

40. Oil pump relief valve pin

41. Oil pump relief valve plug

44. Bolt ................................................................... 10 Nm

45. Washer

46. Bolt

49. Oil pump roller chain

50. Oil pump chain lock link

51. Oil pump chain tensioner

52. Oil pump chain spring

53. Bush

56. Oil pump sprocket

57. Bolt

58. Dust cover

59. Cylindrical pin