SsangYong Rexton. Service manual - part 30

DI02-11

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

8. Fit the timing chain onto the camshaft sprockets and

install the upper guide rail.

• Install the clamping guide rail pin.

9. Tighten the intake and exhaust camshaft sprocket bolts.

10. Install the camshaft position sensor.

11. Apply the Loctite to the bolt and tighten it.

Tightening torque

10 Nm

12. Check the intake camshaft before installing the vacuum

pump.

13. Install the intake manifold. Install the oil cooler with new

gasket.

Tightening torque

25 Nm

Tightening torque

25 ± 2.5 Nm,

90° + 10°

Y220_02031

Y220_02030

Y220_02029

Y220_02028

Notice

Ensure that there is no leaks around the coolant line
for #1 cylinder

Notice

• Install the guide rail with slanted side facing

forward.

• Be careful not to change the timing of HP pump

when fitting the timing chain.

DI02-12

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

14. Install the chain tensioner.

17. Tighten the cylinder head cover bolts.

Notice

•

Apply the sealant to the bolts for the vacuum pump
and the timing chain cover.

15. Install the cylinder head cover assembly.

16. Install the rubber gasket.

18. Check the parting surface of the #12 bearing cap and the

cylinder head for contacting.

19. Check if the O-ring is installed in the vacuum pump.

20. Install the vacuum pump with the key groove aligned.

21. Tighten the vacuum pump mounting bolts.

Y220_02032

Y220_02033

Y220_02034

Y220_02037

Tightening torque

80 ± 8.0 Nm

Tightening torque

10 ± 1.0 Nm

Tightening torque

10 ± 1.0 Nm

DI02-13

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

Y220_02035

Y220_02036

Y220_02038

22. Install the PCV valve assembly on the cylinder head.

24. Remove the protective caps and install the new fuel supply

pipes.

Tightening torque

10 ± 1.0 Nm

23. Engage the engine oil hose and the PCV valve hose.

Notice

•

To keep the cleanness and protect the components,
the fuel pipes should be replaced with new ones.

•

Be careful not to be mixed the fuel pipes because
the pipe appearance of #1 and #3 cylinders and #2
and #4 are same each other.

DI02-14

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

1. Remove the cylinder head assembly.

Intake/Exhaust - Removal/Installation

2. Install the removed cylinder head on the assembly board

(special tool) and set the supporting bar and lever (special
tool) on the cylinder head.

3. Push the valve spring seat down with the lever and remove

the valve cotter, valve seat and valve spring.

Y220_02039

Y220_02040

Y220_02042

Y220_02041

4. Remove the valves from the cylinder head.