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SsangYong Rexton. Service manual - part 8

DI0A-25

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EFFECTIVE DATE

AFFECTED VIN

GENERAL INFORMATION

DI ENG SM - 2004.4

Specifications (Cont’d)

Systems

Transfercase

Clutch

Power
steering

Front axle

Rear axle

Brake

Suspension

Air
conditioner

Electrical

Items

Model

Type

Disc type

Type

Drive shaft type

Axle housing type

Drive shaft type

Axle housing type

Master cylinder type

Booster type

Parking brake

Front

Rear

Refrigerant

Compressor type

Battery type/Capacity (V-AH)

Starter capacity (V-kW)

Alternator capacity (V-A)

Diesel

Part-time

Planetary gear type

1.000 : 1

2.483 : 1

Hydraulic [A/T: Torque converter]

Dry single diaphragm type

[A/T: 3 elements 1 stage 2 phases]

Rack and pinion

36° 17

32° 40

Ball joint type

Build-up type

Semi-floating type

Build-up type

Tandem type

Vacuum booster

Disc

Drum (Disc)

Cable type (internal expansion)

Wishbone + Coil spring

5-link + Coil spring

R134a

Vane type

MF / 12 - 90

Diesel : 12 - 2.2, Gasoline : 12 - 1.8

12 - 75 (12 - 90)

12 - 140 (12 - 115)

12 - 115

Remark

High

Low

Inner

Outer

Inner

Outer

( ): optional item

IDI

Gasoline

Type

Steering angle

Gear ratio

DI0A-26

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GENERAL INFORMATION

DI ENG SM - 2004.4

Gasoline
engine

MAINTENANCE

Major Components and Service Interval

* Use only Ssangyong Genuine Parts.

Components

Service Interval

Remarks

Initial change: 10,000 km

Replace at every 15,000 km

Initial change: 5,000 km

Replace at every 10,000 km or 12 months

Replace at every 60,000 km or 3 years

Initial inspection: 1,000 km

Inspect at every 20,000 km, replace if necessary

Inspect at every 10,000 km, check or adjust if necessary

Clean at every 15,000 km,

Replace at every 60,000 km

Initial clean: 5,000 km,

Clean at every 10,000 km, replace if
necessary,

Replace at every 30,000 km

Replace at every 60,000 km

Replace at every 30,000 km (Drain the water from fuel filter at every 10,000 km)

Replace at every 40,000 km

Inspect at every 30,000 km or 1 year,
replace if necessary (replace at every
60,000 km if the vehicle is operated
under severe conditions)

Inspect at every 10,000 km,

Replace at every 60,000 km

Inspect at every 10,000 km,

Replace at every 60,000 km (but, frequently chexk the leaks)

Replace at every 30,000 km

Replace at every 10,000 km

Replace at every 60,000 km

Engine
oil and
oil filter

DI diesel
engine

IDI diesel
engine

Coolant

Brake pipe and hose

Brake pad, shoe and
disc

More frequent maintenance is required if
the vehicle is operated under severe
condition.
Severe conditions?
- Frequent low-speed operation as in

stop-and-go traffic

- When most trips are less than 6 km (in

winter, less than 16 km)

- Driving in sandy, dusty, and salty road
- Driving in mountainous areas
- Extensive idling or high load operation

such as towing a trailer

Daily Weekly

Air
cleaner
element

Fuel filter

If vehicle is operated under dusty or sandy
area, frequently clean and inspect the air
cleaner system. If necessary, replace the air
cleaner element.

4-speed

5-speed

More frequent maintenance is required if the
vehicle is operated under severe condition.
- Driving in unpaved road
- Towing a trailer

Manual transmission
oil

Transfer case oil

Axle oil

Air conditioner air
filter

More frequent maintenance is required if the
vehicle is operated under severe condition.
- Driving in sandy, dusty, and unpaved road
- Excessive operation of air conditioner or

heater

Spark plug (gasoline
engine)

Auto-
matic
transmis-
sion oil

Gasoline
engine

DI diesel
engine

IDI diesel
engine

Gasoline
engine

DI diesel
engine

IDI diesel
engine

DI0A-27

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GENERAL INFORMATION

DI ENG SM - 2004.4

Lubrication Chart

Lubricant

Capacity

Classification

Diesel

Engine oil

Gasoline

API : CG grade or above,

ACEA : B2, B3 or B4

MB sheet : 229.1/3 (preferable)

MB sheet No. 224.1

API : SJ grade or above,

ACEA : A2 or A3

MB sheet : 229.1/3 (preferable)

MB sheet No. 224.1

IDI Engine

DI Engine

G23D

G32D/G28D

6.0 ~ 8.0 L

6.8 ~ 8.3 L

5.5 ~ 7.5 L

7.0 ~ 9.0 L

Quality
class**

Viscosity

Quality
class**

Viscosity

IDI Engine

DI Engine

G23D

G32D/G28D

10.5 ~ 11.0 L

11.0 ~ 12.0 L

10.0 ~ 10.5 L

11.3 ~ 11.5 L

MB sheet 325.0

BASF GLYSANTIN G05-11,

HOECHST GENANTIN SUPER 8023/14

ATF DEXRON

II, III,

ATF S-2, S-3, S-4, TOTAL FLUID ATX

SAE J 1703, DOT 3 or DOT 4

ATF DEXRON

II, III

CASTROL TQ 95

SHELL or FUCHS ATF 3353

ATF DEXRON

II, III,

ATF S-4, TOTAL FLUID ATX

SAE 80W/90, API GL-5

SHELL Retinax “A” grade

ALVANIA EP#2

Engine coolant
(Antifreeze and soft water mixed)

Manual transmission oil

Brake/Clutch fluid (Level must be
maintained between MAX & MIN
level)

Power steering fluid

Automatic transmission fluid

Transfer case fluid

4WD: 3.6 L, 2WD: 3.4 L

Properly

1.1 L

4-speed: 9.5 L

5-speed: 8.0 L

1.2 ~ 1.4 L

1.4 ~ 1.5 L

IDI Engine

DI Engine

Gasoline

Front

Rear

Part time

Full time(TOD)

Axle fluid

Wheel bearing grease

Propeller shaft grease - Front/Rear

1.4 ~ 1.5 L

2.2 L

Properly

IDI: Indirect Injection

DI: Direct Injection

* Please contact Ssangyong Dealer for approved alternative fluid.

** In only case not available MB 229.1 or 229.3, API or ACEA oil may be accepted, however it would rather recommend

to shorten the change interval around 30%.

DI0A-28

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AFFECTED VIN

GENERAL INFORMATION

DI ENG SM - 2004.4

1. Vehicle identification Number

Vehicle identification number (VIN) is is on the right front
axle upper frame.

[KPTPOA19S1P 122357]

K .. Nation

(K: Korea)

P .. Maker Identification (P: Ssangyong Motor Company)

T .. Vehicle Type

(T: Passenger car - 4WD)

P .. Line Models

(P: Rexton)

O . Body Type

(O: 5-door)

A .. Trim Level

(A: Standard, B: Deluxe,
C: Super deluxe)

1 .. Restraint System

(0: No seatbelts, 1: 3-point
seatbelts, 2: 2-point seatbelt)

9 .. Engine Type

(9: 3199cc, In-line 6 cylinders, Gasoline E32)
(D: 2874cc, Il-line 5 cylinders, Diesel)

S .. Check Digit

(S: All area except North America)

1 .. Model Year

(1: 2001, 2: 2002, 3: 2003)

P .. Plant Code

(P: Pyungtaek plant)

122357

(Production serial number)

2. Certification Label

The certification label is affixed on the bottom of driver’s side
B-pillar.

Y220_0A018

Y220_0A019

VEHICLE IDENTIFICATION

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