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7C–20 CLUTCH 2. Adjust clutch padel adjusting bolt by backing it out half a turn, and measure the clearance ( d ) between the clutch pedal arm and the adjusting 203RW010 Legend (9) Bracket (10) Clutch Pedal Adjusting Bolt (11) Lock Nut (12) Clutch Pedal Arm 3. Lock the lock nut. Clutch Switch and Clutch Pedal Clearance ( d ) 0.5 mm – 1.5 mm (0.020 in – 0.059 in) 5. After adjusting the clutch pedal height, push the clutch pedal by hand rightly to check the clutch pedal Pedal Free Play (4) 5 mm – 15 mm (0.20 in – 0.59 in) 203RW004 6. Clutch pedal engagement height inspection: 1. Operate the parking brake lever and block the wheels. 2. Start the engine, fully step on the clutch pedal, and move the shift lever to 1st position. 3. With the engine idling, release the clutch pedal slowly and measure its stroke just prior to its Clutch Pedal Engagement Height (14) MIN. 30 mm (1.18 in) 7. If the measured value exceeds the specified limit, check the following points. Repair if necessary: D Hydraulic circuit for fluid leakage or air in circuit. D Clutch disc warped. D Diaphragm spring weakened or tip of fingers worn. D Driven plate sticking on sprines. D Release bearing worn or damaged. D Master cylinder and slave cylinder worn. 203RW007 Legend (3) Floor Panel (14) Clutch Pedal Engagement Height |