Nissan Versa Sedan. Instruction - part 787

TM-54

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

MAINSHAFT AND GEAR

• Be careful with the orientation of 1st-2nd coupling sleeve.

• Be careful with the orientation of 3rd-4th synchronizer hub.

• Replace 3rd-4th synchronizer hub and 3rd-4th coupling

sleeve as a set.

• Be careful with the orientation of insert key (1) and spring (2).

Inspection

INFOID:0000000009267807

INSPECTION AFTER DISASSEMBLY

Mainshaft and Gear

Check the following items and replace if necessary.

• Damage, peeling, uneven wear, and distortion of shaft.

• Excessive wear, damage, and peeling of gear.

Synchronizer

Check the following items and replace if necessary.

(A)

: 2nd main gear side

(B)

: 1st main gear side

PCIB1567E

(A)

: 4th main gear side

(B)

: 3rd main gear side

PCIB1565E

PCIB1564E

SCIA1762J

MAINSHAFT AND GEAR

TM-55

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

C

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A

B

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N

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• Contact surface breakage, damage, and unusual wear of coupling

sleeve, synchronizer hub, insert key, and spring.

• Coupling sleeve and synchronizer hub move smoothly.

• Breakage, damage, and excessive wear of baulk ring cam surface

and insert contact surface.

Bearing

Check bearing for damage and rough rotation. Replace if necessary.

SCIA1753J

SCIA0608J

MTF0041D

TM-56

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

FINAL DRIVE

FINAL DRIVE

Exploded View

INFOID:0000000009267808

Disassembly

INFOID:0000000009267809

• Remove differential side bearings, using Tool (A) and suitable tool.

Assembly

INFOID:0000000009267810

• Install differential side bearings, using Tool (A).

CAUTION:

Replace differential side bearing outer race and differential

side bearing as a set.

Inspection

INFOID:0000000009267811

INSPECTION AFTER DISASSEMBLY

Gear and Final Drive

1.

Differential side bearing outer race

2.

Differential side bearing

3.

Final drive

: Replace the parts as a set.

JPDIC0481ZZ

Tool number

: ST33052000 ( — )

PCIB1568E

Tool number

: KV40104920 ( — )

PCIB1570E

FINAL DRIVE

TM-57

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

C

E

F

G

H

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J

K

L

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A

B

TM

N

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P

Check the sliding surfaces for wear, crack, or damage. Replace if necessary.

Bearing

Check bearing for damage and rough rotation. Replace if necessary.

SPD715