Mercedes-Benz ML320. Service manual - part 828

 

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Mercedes-Benz ML320. Service manual - part 828

 

 

140 589 00 63 00

Thrust piece

Puller

202 589 02 33 00

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AP46.00-P-4653GH

Checking tie rod and drag link joints for play and checking rubber boots

3.5.00

MODEL 

163.113 /128 /136 /154 /157 /172 /174 /175

P46.40-0213-01

1g

Bellows

1h

Inner clamping ring

1i

Outer clamping ring

10

Tie rod

10i

Lock nut

10l

Tie rod end

P46.40-0212-01

1

Ignition OFF

  

Checking

2

Check bellows (1g) by visual inspection as 
follows:

- Jack up vehicle at front axle

- Stretch bellows by turning the steering to the 
left and right while checking for damage 
(cracks, chafe marks and dents)

 Never check the bellows (1g) by pushing 

in or bending the folds as this causes damage 
to the plastic and leads to leaks in the long 
term.

If necessary: 

#

f

 

Replace bellows

AR46.40-P-0400GH

3

Check tie rod (10) for play

 Check tie rod joints by pulling and pushing 

firmly.

If necessary: 

#

f

 

Replace track rods

AR46.40-P-0200GH

4

Check rubber boot of outer joint for leaks and 
condition

 If a rubber boot is leaking, replace tie rod 

joint.

If necessary: 

#

f

 

Replace track rods

AR46.40-P-0200GH

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AP40.10-P-4054R

TIREFIT puncture sealing compound - check expiry date

11.6.01

MODEL 

163, 168, 170

MODEL 

171, 203, 209, 230, 240, 414 except CODE (669) Spare tire on steel rim

MODEL 

209, 211.004 /006 /016 /023 /026 /028 /042 /043 /061 /065 /070 /080 /082 /083 /206 /216 /223 /226 /242 /243 /261 
/265 /270 /280 /282 /283 /606 /616
except CODE (679) Spare tire in structural wheel design
except CODE (690) Compact spare tire as emergency wheel

MODEL 

211.076/ 276

P40.10-2522-06

Model 170, 171, 203, 209, 230
Shown on model 230

1

Date of manufacture

2

Expiration date

3

Trunk floor paneling

P40.10-2530-05

Model 168

1

Date of manufacture

2

Expiration date

3

Trunk floor paneling

P40.10-2643-04

MODEL 211.0

1

Date of manufacture

2

Expiration date

3

Trunk floor paneling

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

P40.10-3010-04

MODEL 211.2

1

Date of manufacture

2

Expiration date

5

Load compartment floor

P40.10-2803-04

Model 240

1

Date of manufacture

2

Expiration date

3

Trunk floor paneling

N42.10-2129-05

Model 163, 414
Shown on model 414

1

Date of manufacture

2

Expiration date

4

Left side paneling

  

Remove/Install

1.1

Open luggage compartment lid

Model 170, 171, 203, 209, 211.0, 230, 240

1.2

Open tailgate

Model 163, 168, 211.2, 414

 Model 211.6: The place where the 

TIREFIT tire repair kit is kept can vary 
depending on the vehicle body, see body 
manufacturer's operating manual.

2.1

Lift trunk floor paneling (3), remove if 
necessary.

Model 168, 170, 171, 203, 209, 211.0, 230, , 
240

2.2

Lift load compartment floor (5)

Model 211.2

2.3

Open left side paneling (4) in luggage 
compartment

Model 163, 414

Check

3

Check expiration date (2) on the bottle.

 TIREFIT tire sealant has a shelf life of 3 

or 4 years depending on the version, 
measured from the indicated date of 
manufacture (1). The tire sealant must be 
replaced after this date.

 Dispose of used or old TIREFIT in a 

container for paintshop waste (see Workshop 
Equipment Manual, Volume 2, Chapter U, 
Group 00 (22), Subject 2.3). Fire hazard! No 
fire, naked flames or smoking. Avoid 
formation of sparks. Do not inhale vapors.

 

TIREFIT tire sealant

AH40.10-P-0001-01A

4

Install in the reverse order

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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