Mercedes-Benz ML320. Service manual - part 794

 

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Mercedes-Benz ML320. Service manual - part 794

 

 

AR91.18-P-1850GI

Remove and install cover on rear seat cushion

6.5.99

MODELS  163.136 /154 /172 as of 1.9.99, 
163.113 /128 /157 /174 /175

P91.18-2031-09

1

Paneling of horizontal adjustment 
handle

2

Horizontal adjustment handle

3

Rear seat cushion frame

8

Rear seat cushion

4

Lower cover

5

Rear seat upholstery side lip

6

Velcro closure

7

Rear seat cover

  

Remove/Install

1

Remove rear cargo space floor flaps

 See Operating Instructions

2

Remove outer cover from rear seat

 Do not remove remaining covers.

AR91.12-P-1100GH

3

Detach lateral curtain at bottom

4

Remove paneling of horizontal adjustment 
handle (1)

 Risk of breakage!

 Unscrew screw and press paneling of 

horizontal adjustment handle forwards in 
order to unhook the retaining lugs.

5

Remove side cover on rear backrest fitting

6.1

Remove lower cover (4)

 Only with 3rd seat row, code 847.

7

Detach rear seat cover (7) and Velcro closure 
(6) at the outside of the rear seat cushion 
frame (3)

8.1

Turn ignition key to "0" position

 Only with side airbag in left and right rear, 

code 293. To avoid fault codes.

9.1

Disconnect connector of electrical line of rear 
side seat belt buckle and move out of 
retaining clip

 Only with side airbag in the rear 

(left and right), code 293.

10.1

Carefully lift up rear seat cover and unscrew 
bolt from belt end fitting

 Do not damage rear seat cover.

 Only 60% rear seat.

 

*BA91.40-P-1001-01D

 Torx bit set

*000589011000

11.1

Remove belt end fitting together with rear 
seat seat belt buckle though the rear seat 
cushion

 Do not damage rear seat cover.

 Only 60% rear seat.

12

Remove rear seat cushion (8) from rear seat 
cushion frame (3)

13

Pull off rear seat upholstery (7) until the 
stapled wire rings become visible

14

Bend stapled wire rings up

Copyright DaimlerChrysler AG  14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

15

Detach the staple wires from the opened wire 
rings at rear seat cover (7)

16

Remove rear seat cover (7) from rear seat 
upholstery (8)

17

Install in the reverse order

 

Seat belts/emergency tensioning retractors

Number

Designation

Model 
163 as of 
09/99

BA91.40-P-1001-01D

Screw on belt end fitting

Nm

35

Torx bit set

000 589 01 10 00

Copyright DaimlerChrysler AG  14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AR91.12-P-1110GH

Remove and install rear seat cushion frame

23.5.00

MODELS  163.136 /154 /172 as of 1.9.99, 
163.113 /128 /157 /174 /175

P91.12-2205-01

P91.12-2206-01

P91.12-2257-01

P91.12-2258-01

P91.12-2259-01

1

Retaining strap bolt 

2

Rear seat cushion frame mounting 
screws 

3

Rear seat cushion frame

Screw

10

Clip

11

Cover

12

Rubber grommet

13

Handle locking device

5

Vertical adjustment handle

6

Vertical adjustment cable

7

Clip

8

Horizontal adjustment cable

9

Clip

  

Remove/install

1.1

Loosen Velcro lock in the left rear corner of 
the rear seat cushion frame

 Only 60% rear seat

2.1

Unscrew screw of retaining strap (1)

 Only 60% rear seat

 

*BA91.12-P-1009-03A

 Torx bit set

*000589011000

3

Remove paneling of horizontal adjustment 
handle

 Risk of breakage!

Unscrew screw and press paneling of 
horizontal adjustment handle forwards in 
order to unhook the retaining lugs.

4

Remove outer cover from rear seat

 Do not remove the remaining covers.

AR91.12-P-1100GH

5

Remove curtain from the front and side of the 
rear seat

6

Remove fold-down rear backrest

AR91.12-P-1720GI

7

Unhook the front of the rear seat covering on 
both sides and at the back of the rear seat 
cushion frame

8

Remove rear seat covering and rear seat 
cushion from the rear seat cushion frame

 

Installation: if a new rear seat cushion 

frame is used for the 60% rear seat, the 
center Velcro closure must be glued on.

9.1

Remove locking mechanism for automatic 
front seat adjustment for easy entry to the rear

 Only 40% rear seat for the 3rd seat row, 

code 847.

AR91.12-P-1120GH

10

Detach cover (11) from vertical adjustment 
handle (5)

11

Unscrew bolt (4) and detach vertical 
adjustment handle (5) from rear seat cushion 
frame

 Press unlocking device and pull vertical 

adjustment handle forwards. Observe 
installed position of spring!

12

Unhook vertical adjustment cable (6) from 
clips (7, 9)

 Risk of breakage!

 Clip (7) is concealed behind adhesive tape.

 

Installation: glue on adhesive tape again

Copyright DaimlerChrysler AG  14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

13

Unhook vertical adjustment cable (6) from 
vertical adjustment handle (5)

14

Guide vertical adjustment cable (6) through 
grommet (12)

 

Installation: If a new rear seat cushion 

frame is used, the grommet must be installed 
in the new rear seat cushion frame.

15

Remove handle locking device (13) from rear 
seat cushion frame

16

Unhook horizontal adjustment cable (8) at clip 
(10) and at front of rear seat cushion frame

 Risk of breakage!

17

Unscrew bolts from horizontal adjustment 
handle

18

Detach horizontal adjustment cable (8) from 
horizontal adjustment handle

 Risk of breakage!

 Pull out horizontal adjustment handle.

19

Remove rear seat seat belt buckle

 40% rear seat without side airbag in left 

and right rear, code 293.

AR91.40-P-1516GH

 40% rear seat with side airbag in left and 

right rear, code 293.

AR91.40-P-1516GK

 60% rear seat outer seat.

AR91.40-P-1516GJ

20

Unscrew mounting screws for rear seat 
cushion frame (2) 

 Installation: Replace damaged shims at 

the diagonal supports of the rear seat.

 

*BA91.12-P-1010-03A

21

Remove rear seat cushion frame (3)

 Remove rear seat cushion frame through 

tailgate

22

Install in the reverse order

 

Rear seats

Number

Designation

Model 
163 as of 
09/99

BA91.12-P-1009-03A

Bolt for clamping band to seat frame

Nm

45

BA91.12-P-1010-03A

Screw for bracket to seat frame

Nm

23

Torx bit set

000 589 01 10 00

Copyright DaimlerChrysler AG  14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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