Mercedes-Benz ML320. Service manual - part 786

 

  Index      Mercedes     Mercedes-Benz ML320 - service and repair manual 1997-2005 year

 

Search            copyright infringement  

 

 

 

 

 

 

 



 

 

Content   ..  784  785  786  787   ..

 

 

Mercedes-Benz ML320. Service manual - part 786

 

 

AP15.10-P-1580GH

Replace spark plugs

1.7.97

ENGINE 

112.942 in MODEL 163.154

ENGINE 

112.970 in MODEL 163.157

ENGINE 

113.942 in MODEL 163.172

ENGINE 

113.981 in MODEL 163.174

ENGINE 

113.965 in MODEL 163.175

P15.10-0221-06

Shown on engine 112

R4

Spark plugs

T1/4

Ignition coil cylinder 4

 

Remove/install and replacing

 

Danger!

Risk of death caused by contact with parts 
conducting high voltages.

Do not touch parts which conduct high 
voltages. Persons who wear electronic 
implants (e.g. heart pacemakers) must not 
carry out work on the ignition system.

AS15.10-Z-0001-01A

 

Notes on avoiding damage to ignition system

Engine 104, 111, 112, 113, 119, 120, 271

AH15.10-P-0002-01D

1

Remove/install air filter upper section

2

Removing and installing ignition coils

AR15.12-P-2003A

3

Disconnect spark plug connectors

 Prise over cylinder head cover.

 

Double open-ended wrench

*110589010100

4

Remove/install spark plugs (R4)

 

*BA15.10-P-1001-01A

 Spark plug wrench

*112589010900

 

Spark plugs

Number

Designation

Engines 
104, 110, 111, 
113.940/941/942/943/
944/948/960/961/962/
963/965/966/967/968/
969/980/981/982/984/
986/992/993, 
115, 117, 119, 120

Engine
112.910/911/
912/913/914/
915/916/917/
920/921/922/
923/940/941/
942/943/944/
945/946/947/
949/951/953/
954/955/960/
961/970/972/
973/975

BA15.10-P-1001-01A

Spark plugs

Nm

28

28

Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

112 589 01 09 00

110 589 01 01 00

Double open-end wrench

Spark plug wrench

Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

AR40.10-P-1030A

Replace tire

27.1.95

MODELS  124, 129, 140, 163, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240
MODEL 

414

P40.10-0218-01

P40.10-0217-01

P40.10-0219-01

P40.10-0220-01

 

Detaching

 

Models 163, 170, 171, 203, 211, 230: The 
spare wheel with collapsible tire is only 
available as an assembly component. The 
spare wheel with collapsible tire can only be 
replaced complete. If the spare wheel is 
damaged, remove the collapsible tire and 
dispose of it and the rim separately.

 

Observe notes on tires and rims

Models 124, 129, 140, 163, 168, 170, 171, 
201, 202, 203, 208, 209, 210, 211, 215, 220, 
230, 240, 414

AH40.10-P-9411-01A

1

Unscrew valve element from valve (43g) and 
remove balance weights (43a)

 Do not  unscrew valve element on disk 

wheels with tire pressure monitor sensor.

 

Assembly tool

*124589176300

 Removal tool

*129589005900

2.1

Drain tire sealant from tire.

 On tires which have been filled with 

TIREFIT tire sealing agent:

#

AR40.10-P-1080A

Replace wheel sensor

AR40.15-P-0080A

3

Position pressing-off blade of tire installer on 
the tire bead opposite the valve (43g)

 Do not position on the tire side wall, but 

on the bead flank, otherwise the carcass will 
be damaged.

 Wheels with wheel sensors: Do not  

position press-off blades on both sides of the 
rim in the area of the valve (43g), otherwise 
the wheel sensor will be damaged.

4

Press inside and outside of tire over the 
safety bead seat on the rim

5

Clamp the rim on the tire installer. Coat the 
rim flange and tire bead with soapy water. 
Align mounting head close to disk wheel (X, Y)

 

Only use soapy water for fitting and 

removing tires.

6

Position the disk wheel so that the valve (43g) 
is approx. 10 cm in front of the assembly 
head, seen in the direction of rotation of the 
tire mounting device

7

Lever tire bead with a tire iron over the 
mounting lug and pull off the tire

 

Do not apply compressive force to the 

wheel sensor otherwise it will be damaged.

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

8.1

Check wheel sensor, valve body and sealing 
rubber for damage

Vehicles with tire pressure monitor (code 475)

 Do not remove wheel sensor for this.

 

Do not use compressed air, solvents or 

detergents to clean the wheel sensor. Wipe 
off dirt with a clean, lint-free cloth only.
Do not retighten the female torx bolt and 
union nut.
Replace all valve components of wheel 
electronics if:
D The wheel sensor mounting bolt or union 

nut is visibly loose.

Replace the wheel sensor if:

D The wheel sensor is obviously damaged.

D Tire sealant was used.

Install new wheel sensors:

#

Replace wheel sensor.

AR40.15-P-0080A

8.2

Install new valve (43g).

Vehicles without tire pressure monitor (code 
475)

9

Checking condition of rim

AR40.10-P-1010-01A

 

Mounting

10

Moisten rim flange and tire beads with soapy 
water and align assembly head at a small 
distance (X, Y) to the disk wheel

 

Only use soapy water for fitting and 

removing tires.

11

Place tire obliquely on the rim and pull on 
over the rim flange using the tire installer

 

Position wheels with wheel sensors so 

that the wheel sensor is approximately 180° 
opposite the mounting head.

Do not apply compressive force to the wheel 
sensor otherwise it will be damaged.

 

Observe the running direction on tires with 

specified running direction.

 

Put as little stress as possible on bead 

area.

12

Align the match points of the tire and disk 
wheel with each other and remove the disk 
wheel with tire from the tire mounting device

13

Inflate tires without valve element up to max. 
3 bar

 

Do not  unscrew valve element on disk 

wheels with tire pressure monitor sensor.

 The tire must slide evenly over the safety 

shoulders of the disk wheel, otherwise coat 
the tire beads with soapy water again.

14

Screw the valve element into the valve (43g) 
and adjust the tire inflation pressure to the 
specified value 

 Observe the tire pressure information in 

the fuel filler flap of the vehicle.

15

Balance wheel

AR40.10-P-1040A

124 589 17 63 00

129 589 00 59 00

Removal tool

Assembly tool

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

 

 

 

 

 

 

 

Content   ..  784  785  786  787   ..