Mercedes-Benz ML320. Service manual - part 712

 

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Mercedes-Benz ML320. Service manual - part 712

 

 

BT27.00-Z-9999AZ

Technical modifications: Passenger cars: Automatic transmission

30.4.97

MODEL  all

Vacuum unit for modulating pressure modified TRANSMISSION  722.3 /5 as of 15.8.92

BT27.10-P-0001-01A

Secondary pump dispensed with

TRANSMISSION  722.5## ## as of 3652931

BT27.10-P-0002-01A

Control pressure cable with vacuum actuators 
standardized

TRANSMISSION  722.3 /4 /5 as of 1.7.93

BT27.10-P-0003-01A

Sump volume modified

TRANSMISSION  722.7## ## as of 0054011 
as of 29.7.99

BT27.10-P-0004-01A

Additional shim between deep-groove ball 
bearing and output flange

TRANSMISSION  722 ...

BT27.10-P-0005-01A

Oil pan and overflow tube modified

TRANSMISSION  722.901

BT27.10-P-0006-01W

Retaining lug added to electrohydraulic 
control module

TRANSMISSION  722.6## # as of 0026195

BT27.19-P-0001-01A

Caps for solenoid valve, new

TRANSMISSION  722.6 as of 1.8.97

BT27.19-P-0003-01A

Oil drain plug on torque converter deleted

TRANSMISSION  722.6## /6## ## as of 
1772285 as of 22.9.99

BT27.20-P-0001-01A

Small intermediate plate modified

TRANSMISSION  722.5## ## as of 3987361 
as of 15.3.94

BT27.35-P-0001-01A

Installation of a pressure feed valve

TRANSMISSION  722.6## # as of 0027083

BT27.35-P-0002-01A

Primary pump non-return valve dispensed with TRANSMISSION  722.5## ## as of 3652931

BT27.35-P-0003-01A

Strainer for modulating pressure and shift 
pressure control solenoid valve, new

TRANSMISSION  722.6## ## as of 0538312

BT27.35-P-0004-01A

Strainer in inlet to converter lock-up control 
solenoid valve, new

TRANSMISSION  722.6## ## as of 0485895

BT27.35-P-0005-01A

Feed B1 enlarged

TRANSMISSION  722.5 as of 15.8.91

BT27.40-P-0001-01A

Fluid reservoir deleted

TRANSMISSION  722.7## ## as of 0111673 
as of 11.9.00

BT27.40-P-0002-01A

Magnet in oil pan, new part

TRANSMISSION  722.6## ## as of 2871384 
as of 17.4.01,  722.7## ## as of 0153700 as 
of 9.7.01

BT27.40-P-0003-01A

Piston B1 modified

TRANSMISSION  722.5## ## as of 3746852 
as of 15.6.92,  722.3## ## as of 3969172

BT27.50-P-0002-01A

Plain bearing of input shaft changed to an anti-
friction bearing

TRANSMISSION  722 ...

BT27.50-P-0002-02A

One-way valve dispensed with

TRANSMISSION  722.5## ## as of 3652931

BT27.50-P-0007-01A

Outer multiple-disc carrier B1 modified

TRANSMISSION  722.6## # as of 0005900

BT27.50-P-0008-01A

Peak-to-valley height on piston B2 modified

TRANSMISSION  722.6## # as of 0023104

BT27.50-P-0009-01A

Piston B2 changed

TRANSMISSION  722.6## ## as of 0552036 
as of 1.8.97

BT27.50-P-0010-01A

Friction bearing in sun wheel of rear planet 
gear set converted to anti-friction bearing

TRANSMISSION  722 ...

BT27.50-P-0011-01A

Conversion from 18° to 23° gearing in front 
and rear planetary gear system

TRANSMISSION  722 ...

BT27.50-P-0012-01A

Multi-disks for B1, K1 and K3 changed

TRANSMISSION  722.6## ## as of 3947440 
as of 2.9.02

BT27.50-P-0013-01A

Thickness of friction and steel disks K3 
changed

TRANSMISSION  722.6

BT27.51-P-0001-01A

Thickness of steel plates of B1, K1 and K2 
modified

TRANSMISSION  722.6## ## as of 1596205 
as of 15.6.99

BT27.51-P-0002-01A

Additional dished washer in multi-plate set K2 TRANSMISSION  722.6## ## as of 1596205 

as of 15.6.99

BT27.51-P-0003-01A

Center shift modified

TRANSMISSION  722.6

BT27.60-P-0001-01A

Deletion shift lock cable ignition lock to 
transmission

TRANSMISSION  722.7 in MODEL 
WDB168.### ## as of 548031 as of 10.1.01

BT27.60-P-0001-02A

Selector lever soldered

TRANSMISSION  722.6 as of 1.5.96

BT27.60-P-0002-01A

Deletion of lever for shift lock cable ignition 
lock at transmission

TRANSMISSION  722.700 ## as of 0129631 
as of 24.1.01,  722.701 ## as of 0132072 as 
of 8.2.01

BT27.60-P-0003-01A

Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

GF54.30-P-2001A

Indicator / warning displays, function

24.10.96

MODEL 

129, 140 as of 1.6.96, 

163, 168, 170, 
202 as of 1.8.96, 
208 up to 31.7.99, 
210 as of 1.6.96 up to 30.6.99

The table below lists the various warning alarms and indications 
according to type (visual/acoustic) and their actuation (direct/CAN).

Visual warning and indicator signals actuated over direct lines:
D Left turn signal indicator lamp (A1e1)
D Right turn signal indicator lamp (A1e2)
D High beam indicator lamp (A1e3)
D Fuel reserve warning lamp (A1e4)
D Brake fluid / parking brake warning lamp (A1e7) (except model 

163)

D Low windshield washer fluid level warning lamp (A1e13) (as of 

01.09.01 also valid for model 163)

D Low engine coolant level warning lamp (A1e11) (except model 

168, model 163 as of 3.99)

D Coolant level and temperature warning lamp (A1e11) (only model 

168 as of 9.99 and only coolant level function)

D Generator charge indicator/warning lamp (A1e5)
D Seat belt warning lamp (A1e9)
D Seatbelt/backrest lock warning lamp (A1e9)
D Exterior lamp failure indicator lamp (A1e14)

-----------------------------------------------------------------------------------------

D

Hydraulic fluid level warning lamp (A1e37)

D ADS warning lamp, suspension (A1e27) 
D Steering lock warning lamp (A1e40) (only 

I

 )

D SRS airbag malfunction indicator lamp (A1e15)
D AIRBAG OFF indicator lamp (A1e56), only model 163 except 

I

 

 

Also refer to document: Indicator and warning signals 

triggered over direct lines

Visual warning and indicator signals actuated over CAN data 
lines:
D Brake fluid / parking brake warning lamp (A1e7)
D Brake pad wear indicator warning lamp (A1e6)
D Low engine oil level warning lamp (A1e12)
D ABS malfunction indicator lamp (A1e17)
D Preglow indicator lamp (A1e16)
D Coolant level and temperature warning lamp (A1e11) (only model 

168 as of 9.99 and only coolant temperature function)

-----------------------------------------------------------------------------------------

D Preglow indicator lamp (A1e16)
D ASR warning lamp (A1e21)
D ASR malfunction indicator lamp (A1e22)
D CHECK ENGINE malfunction indicator lamp (A1e26), only 

I

D Catalytic converter overheat warning lamp (A1e19)
D ETS malfunction indicator lamp (A1e35)
D ETS warning lamp (A1e36)
D ASR warning lamp (A1e21)
D ASR malfunction indicator lamp (A1e22)
D ESP warning lamp (A1e41)
D ESP malfunction indicator lamp (A1e42)
D LOW RANGE indicator lamp (A1e53), only model 163
D Leak warning (only 

I as of 97); the fuel reserve indicator lamp 

(A1e4) flashes

D Fog lamps indicator lamp (A1e57), only model 163 except 

I

D LOW RANGE indicator lamp (A1e53), only model 163

 Also refer to document: Indicator and warning signals triggered 

over CAN data lines

Acoustic warning and indicator signals actuated over direct 
lines:
D

Turn signal ticker

D

Seat belt reminder

D

Switched-on lights reminder

D

Key warning

D

Soft top warning, only model 170

 

Also refer to document: Acoustic warnings, function

Acoustic warning and indicator signals actuated over CAN data 
lines:
D

Parking brake warning

D

Vehicle speed warning

D

Vehicle speed limit warning 

D

Gear warning, only model 168

 

Also refer to document: Acoustic warnings, function

Indicator and warning signals triggered over 
direct lines

GF54.30-P-3002A

Indicator and warning signals triggered over 
CAN data lines

GF54.30-P-3003A

Acoustic warnings, function

GF54.30-P-3010A

Copyright DaimlerChrysler AG  04.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

GF54.30-P-2001A

Indicator / warning displays, function

24.10.96

MODEL 

129, 140 as of 1.6.96, 

163, 168, 170, 
202 as of 1.8.96, 
208 up to 31.7.99, 
210 as of 1.6.96 up to 30.6.99

The table below lists the various warning alarms and indications 
according to type (visual/acoustic) and their actuation (direct/CAN).

Visual warning and indicator signals actuated over direct lines:
D Left turn signal indicator lamp (A1e1)
D Right turn signal indicator lamp (A1e2)
D High beam indicator lamp (A1e3)
D Fuel reserve warning lamp (A1e4)
D Brake fluid / parking brake warning lamp (A1e7) (except model 

163)

D Low windshield washer fluid level warning lamp (A1e13) (as of 

01.09.01 also valid for model 163)

D Low engine coolant level warning lamp (A1e11) (except model 

168, model 163 as of 3.99)

D Coolant level and temperature warning lamp (A1e11) (only model 

168 as of 9.99 and only coolant level function)

D Generator charge indicator/warning lamp (A1e5)
D Seat belt warning lamp (A1e9)
D Seatbelt/backrest lock warning lamp (A1e9)
D Exterior lamp failure indicator lamp (A1e14)

-----------------------------------------------------------------------------------------

D

Hydraulic fluid level warning lamp (A1e37)

D ADS warning lamp, suspension (A1e27) 
D Steering lock warning lamp (A1e40) (only 

I

 )

D SRS airbag malfunction indicator lamp (A1e15)
D AIRBAG OFF indicator lamp (A1e56), only model 163 except 

I

 

 

Also refer to document: Indicator and warning signals 

triggered over direct lines

Visual warning and indicator signals actuated over CAN data 
lines:
D Brake fluid / parking brake warning lamp (A1e7)
D Brake pad wear indicator warning lamp (A1e6)
D Low engine oil level warning lamp (A1e12)
D ABS malfunction indicator lamp (A1e17)
D Preglow indicator lamp (A1e16)
D Coolant level and temperature warning lamp (A1e11) (only model 

168 as of 9.99 and only coolant temperature function)

-----------------------------------------------------------------------------------------

D Preglow indicator lamp (A1e16)
D ASR warning lamp (A1e21)
D ASR malfunction indicator lamp (A1e22)
D CHECK ENGINE malfunction indicator lamp (A1e26), only 

I

D Catalytic converter overheat warning lamp (A1e19)
D ETS malfunction indicator lamp (A1e35)
D ETS warning lamp (A1e36)
D ASR warning lamp (A1e21)
D ASR malfunction indicator lamp (A1e22)
D ESP warning lamp (A1e41)
D ESP malfunction indicator lamp (A1e42)
D LOW RANGE indicator lamp (A1e53), only model 163
D Leak warning (only 

I as of 97); the fuel reserve indicator lamp 

(A1e4) flashes

D Fog lamps indicator lamp (A1e57), only model 163 except 

I

D LOW RANGE indicator lamp (A1e53), only model 163

 Also refer to document: Indicator and warning signals triggered 

over CAN data lines

Acoustic warning and indicator signals actuated over direct 
lines:
D

Turn signal ticker

D

Seat belt reminder

D

Switched-on lights reminder

D

Key warning

D

Soft top warning, only model 170

 

Also refer to document: Acoustic warnings, function

Acoustic warning and indicator signals actuated over CAN data 
lines:
D

Parking brake warning

D

Vehicle speed warning

D

Vehicle speed limit warning 

D

Gear warning, only model 168

 

Also refer to document: Acoustic warnings, function

Indicator and warning signals triggered over 
direct lines

GF54.30-P-3002A

Indicator and warning signals triggered over 
CAN data lines

GF54.30-P-3003A

Acoustic warnings, function

GF54.30-P-3010A

Copyright DaimlerChrysler AG  05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

GF54.30-P-3003A

Indicator/warning messages triggered via CAN data buses, function

24.10.96

MODEL 

129, 140 as of 1.6.96, 

163, 168, 170, 
202 as of 1.8.96, 
208 up to 31.7.99, 
210 as of 1.6.96 up to 30.6.99

Indicator and warning displays triggered via CAN

Low brake fluid level/parking brake indicator lamp (A1e7)

The parking brake signal comes from the traction system 
control module.
The brake fluid signal comes directly from the switch (S11) 
(except model 163).

Brake pad wear indicator lamp (A1e6)

The parking brake signal comes from the traction system 
control module (N47)

Low engine oil level indicator lamp (A1e12)

The oil level signal comes from the injection system control 
module (N3).
For vehicles with ASSYST, also refer to document: ASSYST 
engine oil monitoring.

Preglow indicator lamp (A1e16)

The signal comes directly from the injection system control 
module (N3).

Coolant level and temperature warning lamp (A1e11) model 168 
only as of 9.99

The coolant temperature signal comes from the injection 
system control module (N3)

-----------------------------------------------------------------------------------------

ABS MIL (A1e17)

The parking brake signal comes from the traction system 
control module (N47).

"CHECK ENGINE" MIL (A1e26),

 

only

The signal comes from the injection system control module (N3)

ETS (A1e35) or ASR (A1e22) or ESP (A1e42) MIL

Lamp illuminated if there is a fault in the respective system.
The signal comes from the traction system control module 
(N47).

ETS (A1e36) or ASR (A1e21) or ESP (A1e41) warning lamp

The lamp indicates that the respective system is active.
The signal comes from the traction system control module 
(N47).

-----------------------------------------------------------------------------------------

Severe leak warning (

I

 

as of 97 only)

The fuel reserve indicator lamp (A1e4) flashes. The signal 
comes from the injection system control module (N3).
The warning takes place at the earliest 30 minutes after cold 
start with the engine idling and the vehicle stationary.
Also refer to document: Purge system with leak test, function

Fog lamps indicator lamp (A1e57), model 163 only except 

I

The signal comes from the All-activity module (AAM, N10)

"LOW RANGE" indicator lamp (A1e53), model 163 only

The signal comes from the transfer case control module (N78)

Active service system (ASSYST)

Engines 112, 113, 611 (engines with oil 
sensor)

GF00.20-P-2009A

Engine oil monitoring, function

Model 210 as of 01.03.97 with engine M111, 
OM602, OM604, OM605 and OM606
As of 06.97 models 129, 140, 170, 202 except 
engines 112, 113, 611
(Valid for engines with low oil level switch).

GF00.20-P-2009B

Displaying coolant temperature, function

Model 168 as of 9.99

GF54.30-P-3020GC

Purge system with leak test, function

GF47.30-P-3016L

Bus systems, overall function

GF54.00-P-0004A

Copyright DaimlerChrysler AG  04.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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