Mercedes-Benz ML320. Service manual - part 572

 

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Mercedes-Benz ML320. Service manual - part 572

 

 

Fig. 389: Locating Cables 

 At the ends of cables, ensure that the wire is positioned such that distance (a) between the end of the 

wire and the edge of the housing is approx. 2 mm (arrow). Make sure that this distance is not too long or 
too short. 

Only this ensures that the line is clamped twice and that the distance to the edge of the housing is large 
enough to prevent a short circuit. 

Fig. 390: Locating Distance Between End Of Wire And Edge Of Housing 

3. Press together the cable connector by pressing the top and bottom part at the same time using pliers until 

you hear it snap into place. 

Fig. 391: Pressing Cable Connector

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

4. Check that cable connector has snapped into place all the way round. 

 Secure cable connectors in vehicle to prevent them rattling. 

Fig. 392: Locating Cable Connectors 

PROTECT REPAIR AREA AFTER CABLE REPAIRS - AR00.19-P-0100-08A 

Protection of repair area with heat-shrinkable tube  

1. Slide heat-shrinkable tube over the repair area.  

2. Heat the heat-shrinkable tube using hot air blower until it lies evenly against the repair area. 

Fig. 393: Heating Heat-Shrinkable Tube 

PROTECT REPAIR AREA AFTER CABLE REPAIRS - AR00.19-P-0100-08B 

Protect repair area using corrugated hose.  

1. Place corrugated hose over repair area.  

2. Wrap insulating tape around corrugated hose at both ends. 

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

Fig. 394: Wrapping Insulating Tape Around Corrugated Hose At Both Ends 

PROTECT REPAIR AREA AFTER CABLE REPAIRS - AR00.19-P-0100-08C 

Protect repair area by wrapping fabric tape around it.  

1. Wrap fabric tape around repair area as per original condition. 

 Fabric tape restores the appearance of the repair area and provides protection from chafing. In parts of 

vehicle subject to high levels of stress (e.g. engine compartment) fabric tape should only be used together 
with other (watertight) protective measures. 

REPAIRING WIRING HARNESS USING SOLDER CONNECTORS - AR00.19-P-0100-09A 

Fig. 395: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00) 

Fig. 396: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

Fig. 397: Identifying Wiring Harness Repair Kit (220 589 02 99 00) 

Fig. 398: Identifying Wire Stripper (220 589 01 99 40) 

Fig. 399: Identifying Reflector (220 589 01 99 41) 

Fig. 400: Identifying Adapter (220 589 01 99 42)

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

Content   ..  570  571  572  573   ..