Mercedes-Benz ML320. Service manual - part 561

 

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Mercedes-Benz ML320. Service manual - part 561

 

 

clothing, safety gloves and eye protection

Potential risks  

Risk of death  

Risk of explosion caused by liquefied petroleum gas leaking out of the system in closed rooms or when gas the 
tank is overheated due to work being done. 

Risk of burn injuries caused by explosions. 

Risk of frostbite to skin and body parts caused by liquefied petroleum gas spraying out and by coming into 
contact with components that are near the valve when the tank is being emptied. Risk of poisoning or risk of 
suffocation
 caused by inhaling liquefied petroleum gas. 

Safety instructions/precautions  

Wear protective clothing, safety gloves and eye protection  

Keep suitable fire extinguishing equipment at hand  

Keep any flammable materials and objects away from the equipment  

Avoid making any sparks  

Perform a fire check of the surroundings after work has carried out  

Never perform work in closed rooms  

Before commencing any work, ensure that all sources of ignition have been eliminated. Ensure adequate 
ventilation of the immediate area around the vehicle. 

 Adequate ventilation means an exchange of air at least 3 times an hour at a distance of 3 meters from the gas 

shutoff valve. 

Close the gas shutoff valves at the compressed-gas tanks before commencing repair work. 

Close off gas tank valve if vehicle is to remain in closed rooms, e.g. in halls or garages, for longer periods of 
time. 

Maintenance and repair work may only be carried out by specially trained personnel. 

Due to the fact that explosions can occur when the gas system has leaks, a leak test must be performed before 
restarting the system after repairs have been done in which the pipes and lines of the gas system have been 
opened. 

In the Federal Republic of Germany, this leak test can only be performed by specially trained DVFG personnel 
as per the DVGW Work Sheet G 607. 

(DVFG - German Liquefied Petroleum Gas Association)

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

(DVGW - German Technical and Scientific Association for Gas and Water)

 Observe country-specific regulations. 

First aid measures:  

Move the victim out of the risk area. 

If eyes are affected immediately and thoroughly wash out eyes (making sure that eye lids are open) with plenty 
of clean water. 

If skin is affected drench with water. The victim must be kept warm and calm. 

If inhaled , and if drowsiness, headaches, visual problems or irritation of the eyes, nose and throat occur, 
remove victim to fresh air. Place unconscious victims in the recovery position and check for breathing and 
pulse. If there is no breathing or insufficient breathing, the preferable action is to perform mouth-to-mouth 
resuscitation. If necessary, carry out CPR. 

 For any of these symptoms immediately call a doctor. 

SAFETY INFORMATION: OVERALL VEHICLE - AS00.00-Z-9999ZZ 

MODEL all  

 

Risk of injury caused by 
pinching or jamming when 
working on loaded springs 
or spring bodies

MODEL all

AS00.00-Z-0001-01A

 

Risk of injury caused by 
scraping or cutting body 
parts on sharp vehicle parts

MODEL 903 ...

AS00.00-Z-0017-01B

 

Risk of explosion caused by 
escaping natural gas or an 
overheated compressed-gas 
tank when working on 
natural gas powered 
vehicles. Risk of frostbite to 
body parts caused by 
escaping natural gas or 
contact with components 
near the valves when 
draining compressed-gas 
tanks. Risk of poisoning or 
suffocation caused by 
inhaling natural gas.

MODEL 211 with 
CODE (924) Bivalent 
natural gas drive

AS00.00-Z-0018-01B

 

Risk of death caused by 

MODEL all

AS00.00-Z-0021-01A

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

coming into contact with 
components of a 220 V 
system

 

Risk of death caused by 
work performed on 
liquefied gas systems

MODEL all

AS00.00-Z-0022-01A

 

Risk of injury. Skin or eye 
injuries may result when 
handling hot or glowing 
objects.

MODEL all

AS00.00-Z-0002-01A

 

Risk of injury when 
handling liquid nitrogen or 
from touching extremely 
cool objects. Risk of 
asphyxiation from inhaling 
nitrogen gas.

MODEL all

AS00.00-Z-0003-01A

 

Risk of death. Death may 
occur if body parts are 
drawn into rotating vehicle 
parts.

MODEL all

AS00.00-Z-0004-01A

 

Risk of accident as vehicle 
may start off by itself with 
the engine running. Risk of 
injury as working around 
the engine during start-up or 
while running may result in 
contusions and burns

MODEL all

AS00.00-Z-0005-01A

 

Risk of injury caused by 
drilling gas-filled 
assemblies or components 
(noncombustible gases)

MODEL all

AS00.00-Z-0006-01A

 

The high voltage used for 
arc welding presents a lethal 
hazard. Explosion hazard 
when welding in the area of 
highly combustible 
materials. Risk of injury 
from weld splatter and UV 
light when welding. Risk of 
poisoning when inhaling 
welding vapors.

MODEL all

AS00.00-Z-0007-01A

 

Risk of accident caused by 
vehicle starting off on its 
own when jacked up. Risk 
of injury caused by rotating 
parts when working on 

MODEL 906, 613, 671, 
171, 203, 209, 164, 169, 
219, 245, 251

AS00.00-Z-0008-01A

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

running engine or drive 
train.

 

Risk of injury. Moving parts 
can pinch, crush or, in 
extreme cases even sever 
extremities.

MODEL all

AS00.00-Z-0009-01A

 

Risk of injury caused by 
fingers being jammed or 
pinched when removing, 
installing or aligning hoods, 
doors, trunk lid/rear-end 
door or sliding roof.

MODEL all

AS00.00-Z-0011-01A

 

Risk of injury from fingers 
being pinched or jammed 
when working on gas struts 
under pressure

MODEL all

AS00.00-Z-0012-01A

 

Risk of injury to skin or 
eyes from hydraulic fluid 
spraying out under pressure. 
Risk of poisoning from 
swallowing hydraulic fluid.

MODEL all

AS00.00-Z-0013-01A

 

Risk of injury. Rubber 
mounts and bearing parts 
can suddenly come loose 
during installation/ removal 
and shoot wildly through 
the air.

MODEL all

AS00.00-Z-0014-01A

 

Risk of explosion from 
pressurized spray cans

MODEL 100, 107, 108, 
109, 111, 112, 113, 114, 
115, 116, 123, 124, 126, 
129, 140, 163, 168, 170, 
201, 202, 208, 210, 215, 
216, 220, 221, 251 ...

AS00.00-Z-0015-01A

 

Risk of poisoning caused by 
inhaling vapors or 
swallowing adhesive. Risk 
of injury caused by glue 
coming into contact with 
skin and eyes

MODEL 163, 169, 199, 
204, 209, 211, 215, 216, 
219, 221, 240, 245, 397, 
461, 463, 613, 638, 639, 
671, 684, 901, 902, 903, 
904 ...

AS00.00-Z-0016-01A

 

Injury hazard of cutting or 
scraping on sharp vehicle 
parts

MODEL all

AS00.00-Z-0017-01A

 

Risk of explosion caused by 
escaping natural gas or an 
overheated compressed-gas 
tanks when working on 

MODEL 901, 902, 903, 
904, 957.

AS00.00-Z-0018-01A

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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