Mercedes-Benz ML320. Service manual - part 469

 

  Index      Mercedes     Mercedes-Benz ML320 - service and repair manual 1997-2005 year

 

Search            copyright infringement  

 

 

 

 

 

 

 



 

 

Content   ..  467  468  469  470   ..

 

 

Mercedes-Benz ML320. Service manual - part 469

 

 

Check values for cylinder bore 

BE01.40-P-1008-
01F

Engine speed

Pre-honing

rpm -

Precision honing

rpm -

Polishing

rpm -

Lapping

rpm -

BE01.40-P-1009-
01F

Feed

Pre-honing

-

Precision honing

-

Polishing

-

Lapping

-

BE01.40-P-1010-
01F

Stroke

Pre-honing

rpm -

Precision honing

rpm -

Polishing

rpm -

Lapping

rpm -

BE01.40-P-1011-
01F

Display

Pre-honing

% -

Precision honing

% -

Polishing

% -

Lapping

% -

BE01.40-P-1012-
01F

Stroke setting with 70 mm felt length on 
70th stroke scale of machine

mm -

BE01.40-P-1013-
01F

Felt insert overrun at top and bottom

mm -

BE01.40-P-1014-
01F

Operating time of honing machine

S -

Number

Designation

Engines 
113.960/961/ 
962/963/964/ 
965/967/968/ 
971/980/981/ 
982/984/987/ 
988/989/990/ 
991/992/993/ 
995

Engine 155

BE01.40-P-
1001-01F

Cylinder dia.

Standard 
Marking X

mm 97.000 to 97.015 -

Auxiliary stage 
Marking 

mm 97.050 to 97.065 -

Repair size

mm 97.250 to 97.265 -

BE01.40-P-
1002-01F

Cylinder dia., 
setting for repair 
size (+0.25)

Pre-honing

mm 97.000

-

Precision honing

mm 97.180

-

Polishing

mm 97.230

-

BE01.40-P-
1003-01F

Cylinder dia. 
according to 

Pre-honing

mm 97.180

-

Precision honing

mm 97.230

-

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

MAINTENANCE 

CLEANING AND PRESERVING ENGINE AND ENGINE COMPARTMENT - AP01.00-P-1000ZZ 

ENGINE all  

machining phase Polishing

mm 97.250 to 97.265 -

BE01.40-P-
1004-01F

Cylinder length

mm 129.5

-

BE01.40-P-
1005-01F

Undercut

mm 12

-

BE01.40-P-
1006-01F

Stroke setting with 70 mm stone 
length on 70th stroke scale of 
machine

mm 130

-

BE01.40-P-
1007-01F

Stone overrun at top and bottom

mm 9.5

-

BE01.40-P-
1008-01F

Engine speed

Pre-honing

rpm 125

-

Precision honing

rpm 125

-

Polishing

rpm 125

-

Lapping

rpm 230

-

BE01.40-P-
1009-01F

Feed

Pre-honing

4

-

Precision honing

3

-

Polishing

2

-

Lapping

1

-

BE01.40-P-
1010-01F

Stroke

Pre-honing

rpm 57

-

Precision honing

rpm 57

-

Polishing

rpm 57

-

Lapping

rpm 80

-

BE01.40-P-
1011-01F

Display

Pre-honing

% 20 to 30

-

Precision honing

% 20 to 30

-

Polishing

% 20 to 30

-

Lapping

% 20 to 30

-

BE01.40-P-
1012-01F

Stroke setting with 70 mm felt 
length on 70th stroke scale of 
machine

mm 115

-

BE01.40-P-
1013-01F

Felt insert overrun at top and 
bottom

mm 2 to 4

-

BE01.40-P-
1014-01F

Operating time of honing machine

S 70

-

1

The engine and engine compartment must be 
preserved after every cleaning.

Applies for vehicles up to 12/89 and in the 
period 6/93-7/94

 

The form and materials for masking are to 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

2

The fresh air openings, the windshield and the 
front fenders must be generously masked off 
before cleaning and preserving.

be determined by each workshop itself. 
Masking is necessary in order to ensure that 
no materials whatsoever, e.g. cold cleaning 
solvent, wax or similar, penetrate inside the 
car (difficult to clean).

 

3

The screw joint holding the brake fluid 
reservoir must be masked off with adhesive 
tape, which is to be removed again after 
preservation of the engine compartment.

 

 

4

Mask off the ventilation hole for the 
diaphragm chamber in the pressure control 
valve in the cylinder head cover.

Engines 601, 602, 603

AP01.00-
P-8503-
01A

5

Cleaning is to be performed when the engine 
is no hotter than hand-hot (at the exhaust) 
using a demulsifying cold cleaning solvent 
(short action time) and a high-pressure hot-
water cleaner, depending on how dirty the 
engine is.

"Demulsifying" means that a mixture of oils 
and greases in water separated in the oil 
separator pipe.

 

6

When cleaning the component compartment 
behind the engine compartment: Spray only as 
much water as necessary under very low 
pressure.

Electronic control modules must be covered 
beforehand; any that become wet must be 
dried afterwards.

 

7 After washing/preserving the engine

Lubricate throttle control linkage and check 
for ease of movement and wear.

 

8

Preservation is to be performed only when the 
engine compartment is dry and using properly 
functioning commercially available 
equipment.

Only use approved wax preservation agents. 
Airless devices produce the least 
contamination.

 

9

Do not spray the following with preservation 
wax:

Electrical and electronic components, belt 
drive (belts and pulleys), exhaust pipe and 
muffler in component compartment.

 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

AD91.29-P-1000GHZ

Electric seat adjustment (ESA) diagnosis contents

23.5.97

MODEL 

163 with CODE (221b) electrically-adjustable driver's and front passenger's seat

A15.5 j 11

Electric seat adjustment diagnosis, advanced 
information (ESA)

AD91.29-P-2001GH

A15.5 j 12

Electric seat adjustment diagnosis, function 
check (ESA)

AD91.29-P-3000GH

A15.5 j 13

Electric seat adjustment diagnosis, 
troubleshooting (ESA)

AD91.29-P-5001GH

A15.5 j 21

Electric seat adjustment diagnosis, testing 
electrical system (ESA)

AD91.29-P-6002GH

Copyright DaimlerChrysler AG  14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

 

 

 

 

 

 

 

Content   ..  467  468  469  470   ..