Mercedes-Benz ML320. Service manual - part 459

 

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Mercedes-Benz ML320. Service manual - part 459

 

 

 Refrigerant compressor 

 Refrigerant compressor 

 Refrigerant compressor 

Fig. 95: Identifying Hand Pump (210 589 00 71 00) 

Commercially available tools 

Repair materials 

Number

Designation

Engine 
111.977,112.942, 
112.970,113.942 / 
965/981 in model 
163

Engine 112.947/960 
in model 170

BA83.55-P-1001-
01A

Bolt, refrigerant 
compressor to 
bracket

Nm 20

20

Number

Designation

Engines 
112.922/944 in 
model 220

Engine 113.960 in 
model 215

BA83.55-P-1001-
01A

Bolt, refrigerant 
compressor to 
bracket

Nm 20

20

Number

Designation

Engine 113.941/960 
in model 220

Engine 
113.963/992/995 in 
model 230

BA83.55-P-1001-
01A

Bolt, refrigerant 
compressor to 
bracket

Nm 20

20

Number

Designation

 

WH58.30-Z-1048-13A

STAR DIAGNOSIS diagnosis 
system, Compact Passenger Car

6511 1801 00

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant

A 003 989 98 20

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

REMOVE/INSTALL THE END COVER - AR01.40-P-8913B 

ENGINE 1123.945 in MODEL 463.209 /232 /233 /244 /245 /250  

ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 209, 210, 220  

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254  

ENGINE 113 in MODEL 129, 163, 202, 208, 209, 210, 220, 230.474 /475  

ENGINE 112.913 in MODEL 211.061/261  

ENGINE 112.949 in MODEL 211.065 /265  

ENGINE 113.967 in MODEL 211.070 /270  

ENGINE 113.982 in MODEL 463.243 /246  

ENGINE 112.917 in MODEL 211.080 /280  

ENGINE 112.954 in MODEL 211.082 /282  

ENGINE 113.969 in MODEL 211.083 /283  

Shown on engine 112  

BR00.45-Z-1015-01A

Sealant

A 002 989 71 20

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Fig. 96: Identifying End Cover Remove/Install Components - Shown On Engine 112 

 

 

Remove/install

 

 

1

Remove flywheel/drive 
plate

 

AR03.30-P-8001C 

2

Remove the end cover (1).

 Pry off end cover (1) 

carefully at both marked 
points with a slanted 
screwdriver (see magnified 
section). 

 The crankshaft radial 

sealing ring (3) must 
always be replaced when 
end cover (1) is removed.

 

 

*BA01.40-P-1004-01C

3

Install a new rear 
crankshaft radial seal (3)

 The rear crankshaft 

radial sealing ring (3) must 
only be removed once end 
cover (1) has been 
removed. 

 Installation: 

Circumference and lip of 
the crankshaft radial 
sealing ring (3) as well as 
the counter tread on the 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 Crankcase, timing case cover, end cover 

 Crankcase, timing case cover, end cover 

crankshaft must be free of 
oil and grease, in order to 
guarantee a proper 
function.
Install crankshaft radial 
seal (3)

AR03.20-P-3063-01B 

 

Fig. 97

 Installation: Pay 

attention to fitted sleeves 
(2) when pressing on end 
cover!

 

 

Notes on application of 
sealant to end cover with 
radial shaft seal

 

AH01.40-P-1000-06A

Sealant

*BR00.45-Z-1013-01A

4

Install in the reverse order  

 

  

 

Risk of accident caused by 
vehicle starting off by itself 
when engine is running. 
Risk of injury caused by 
contusions and burns 
during starting procedure 
or when working near the 
engine as it is running 
 

Secure vehicle to prevent 
it from moving by itself. 
Wear closed and snug-
fitting work clothes. 
Do not touch hot or 
rotating parts. 

 

AS00.00-Z-0005-01A 

5

Carry out engine test run

 Before installing 

transmission, inspect for 
oil leaks

Number

Designation

Engine 112 except 
112.951/ 976

BA01.40-P-1004-
01C

End cover screw

Thread not pre-
tapped

Nm 14

Thread pre-tapped

10

Engine 
113.940/941/ 
942/943/944/ 
945/946/948/ 
960/961/962/ 
963/964/965/ 
966/967/968/ 
969/971/980/ 
981/982/984/ 

Engine 113.987/ 
988/990/ 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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