Mercedes-Benz ML320. Service manual - part 425

 

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Mercedes-Benz ML320. Service manual - part 425

 

 

Fig. 96: Identifying Pliers (606 589 00 37 00) 

Fig. 97: Identifying Drift (119 589 00 43 00) 

KNOCKING OUT VALVE GUIDE - AR05.30-P-3731-01AV 

Fig. 98: Identifying Supports (1 Pair) (606 589 00 31 00) 

Fig. 99: Identifying Drift (11 589 02 15 00) 

1. Place the cylinder head on both the 

supports (1). 

Align the 

supports (1) so that the valve guide 

 

2004 Mercedes-Benz ML350 

1998-2005 ENGINE Engine timing - 163 Chassis

  

me 

 

to be knocked out cannot hit the 

 supports (1). 

Fig. 100: Identifying Cylinder Head Support 

2. Knock out the valve guide (2) from the side of the combustion chamber using a 

 drift (3)  

Fig. 101: Identifying Knock Out Valve Guide From Side Of Combustion Chamber 

INSERT VALVE GUIDE, INSPECT - AR05.30-P-3731-03AV 

Test and adjustment values for valve guides 

Number

Designation

Engine 112 except 
112.951/976, 
Engines 113.940/941/ 
942/943/944/ 

Engines 112.951/976

 

2004 Mercedes-Benz ML350 

1998-2005 ENGINE Engine timing - 163 Chassis

  

me 

 

945/946/948/ 
960/961/962/ 
963/964/965/ 
966/967/968/ 
969/971/980/ 
981/982/984/ 
986/987/988/ 
990/991/992/ 
993/995

BE05.30-P-
1001-02D

Outside 
diameter of 
exhaust and 
intake valve 
guide

Standard 
series

mm

12.540...12.551

12.540...12.551

Standard I 
series 
(color: 
blue)

mm

12.560...12.571

12.560...12.571

Repair 
stage I 
(color: red)

mm

12.740...12.751

12.740...12.751

Repair 
stage II 
(color: 
yellow)

mm

13.140...13.151

13.140...13.151

BE05.30-P-
1002-02D

Bore 
diameter in 
cylinder 
head of 
exhaust and 
intake valve 
guide

Standard 
series

mm

12.500...12.511

12.500...12.511

Standard I 
series 
(color: 
blue)

mm

12.520...12.531

12.520...12.531

Repair 
stage I 
(color: red)

mm

12.700...12.711

12.700...12.711

Repair 
stage II 
(color: 
yellow)

mm

13.100...13.11113.100...13.1 13.100...13.11113.100...13.1

BE05.30-P-
1003-02D

Overlap in cylinder head mm

0.029...0.051

0.029...0.051

BE05.30-P-
1004-02D

Length

L

mm

50

50

BE05.30-P-
1005-02D

Dimension

A

mm

14.3 (±0.2)

14.3 (±0.2)

 

2004 Mercedes-Benz ML350 

1998-2005 ENGINE Engine timing - 163 Chassis

  

me 

 

Fig. 102: Identifying Supports (1 Pair) (606 589 00 31 00) 

Fig. 103: Identifying Drift (113 589 00 15 00) 

Fig. 104: Identifying Feeler Gauge (102 589 01 23 00) 

1. Place cylinder head onto the 

 supports (1). 

Fig. 105: Identifying Cylinder Head Supports

 

2004 Mercedes-Benz ML350 

1998-2005 ENGINE Engine timing - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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