Mercedes-Benz ML320. Service manual - part 365

 

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Mercedes-Benz ML320. Service manual - part 365

 

 

 

Fuel rail

Number

Designation

Engine
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/988/

BA07.52-P-1001-01A

Fuel feed line to fuel distributor

Nm

38

 

Exhaust manifold

Number

Designation

Engine 
112 
except 
112.951

Engine 
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/992/
993

BA14.10-P-1002-01B

Flange connection of exhaust manifold or front 
exhaust pipes

Nm

20

20

112 589 00 32 00

112 589 01 32 00

001 589 76 09 00

000 589 01 10 00

Locating plate

Torx bit set

External Torx set

Locating plate

112 589 01 03 00

Screwdriver insert

Insertion tool

Open-end wrench

Screwdriver insert

112 589 00 01 00

000 589 03 10 00

000 589 04 10 00

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001 589 72 21 00

Torque wrench

Pressure hose

119 589 04 63 00

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1001-06A

6 mm socket hexagon on flexible shaft for hose clamps with worm drive

Hazet 

Güldenwerther 
Bahnhofstraße 25-28
D-42857 Remscheid

426-6

WH58.30-Z-1002-06A

7 mm hexagon socket wrench to flexible shaft for hose clips with worm 
drive

Hazet

Güldenwerther 
Bahnhofstraße 25-28
D-42857 Remscheid

426-7

Auxiliary repair materials

Number

Designation

Order number

BR00.45-Z-1015-01A

Loctite sealant 5970

A 003 989 98 20 10

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AR01.30-P-5800MV

Remove/install cylinder head

22.7.98

ENGINE 

112.942 in MODEL 163.154

ENGINE 

112.970 in MODEL 163.157

ENGINE 

113.942 in MODEL 163.172

ENGINE 

113.981 in MODEL 163.174

ENGINE 

113.965 in MODEL 163.175

P01.30-2032-06

Shown on model 163.154 with engine 112

1

Air baffle

2

Viscous fan

3

Fan shroud

4

Bolts

5

Air cleaner housing

6

Air intake manifold

7

Resonance unit

8

Poly-V-belt

9

Fender liner

10

Shield

11

Exhaust bracket

P01.30-2033-06

12

Right and left ignition coils

13

Left and right cylinder head covers

14

Intake manifold

15

Camshaft position sensor

16

Coolant line

17

Chain tensioner

18

Oil filter housing

19

Camshaft sprockets

28

Camshaft bearing bridges

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P01.30-0299-06

20

Bolts cylinder head 

!

 timing case cover

21

Cylinder head bolts

22

Cylinder head left

23

Cylinder head right

24

Left cylinder head gasket

25

Right cylinder head gasket

26

Dowel sleeves

  

Remove/Install

Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

 

 External torx set

*001589760900

 Torx bit set

*000589011000

 

Danger!

Risk of explosion caused by oxyhydrogen 
gas. Risk of poisoning and caustic burns 
caused by swallowing battery acid. Risk of 
injury
 caused by burns to skin and eyes from 
battery acid or when handling damaged lead-
acid batteries

No fire, sparks, open flames or smoking. 
Wear acid-resistant gloves, clothing and 
safety glasses. Pour battery acid only into 
suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect battery ground cable

 

Installation: After connecting, read out 

fault memory, encode radio and normalize 
power windows.
Vehicles with stationary heater: Set time on 
timer for stationary heater

AR54.10-P-0003A

Notes on battery

All models

AH54.10-P-0001-01A

 Danger!

Risk of death caused by vehicle slipping or 
toppling off of the lifting platform.

Align vehicle between the columns of the 
hydraulic hoist and position the four support 
plates below the hoist support points specified 
by the vehicle manufacturer.

AS00.00-Z-0010-01A

2

Place the vehicle on lifting platform

AR00.60-P-1000GH

3.1

Remove air guide (1)

 

Only with engine 113.942

 Danger!

Risk of injury to skin and eyes suffering 
scalding from contact with hot coolant spray. 
Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant 
temperature is below 90 °C. Open cap slowly 
and release the pressure. Do not pour coolant 
into beverage bottles.

Wear protective gloves, protective clothing 
and eye protection.

AS20.00-Z-0001-01A

4

Drain coolant

 Remove coolant hose at bottom on 

radiator.

AR20.00-P-1142HA

5

Remove engine cover

6.1

Remove viscous fan (2)

 All except model 163.174 /175 with 

engine 113.981 /965.

 Right-hand thread!

AR20.40-P-5660C

7.1

Remove the fan shroud (3).

 Only model 163.154 /157 /172. Unscrew 

bolts (4) from bottom of fan shroud

7.2

Remove electric fan

 Only model 163.174/ 175.

AR20.40-P-5000GH

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