Mercedes-Benz ML320. Service manual - part 362

 

  Index      Mercedes     Mercedes-Benz ML320 - service and repair manual 1997-2005 year

 

Search            copyright infringement  

 

 

 

 

 

 

 



 

 

Content   ..  360  361  362  363   ..

 

 

Mercedes-Benz ML320. Service manual - part 362

 

 

9

Install inner cover (E) at 60 % bench

 Insert cover past the springs from the rear 

and rotate into position in a clockwise 
direction. Insert locating tabs (19). Press the 
front cover down and reset so that locating 
tabs (20) engage. Press rear cover down until 
locating tabs (18) engage. 

10

Install outer cover (D) at 60 % bench

 Guide the cover past the lateral curtain. 

Insert locating tab (17), push front cover down 
and reset so that locating tabs (16) engage. 
Press the outer edge of the cover down and 
insert lateral locating tabs (15). Raise rear 
cover on the inside, press down until locating 
tab (14) and rear locating tab (13) engage. 

11

Install curtain at front 60 % bench

12

Install inner cover (C) at 40 % bench

 Insert cover from the front and insert 

locating tabs (11). Press the front cover down 
and reset so that locating tabs (12) engage.

13

Install outer cover (B) at 40 % bench

 Guide the cover past the lateral curtain. 

Insert locating tab (10), push front cover down 
and reset so that locating tab (9) engages. 
Press the outer edge of the cover down and 
insert lateral locating tabs (8). Insert locating 
tab (7), push cover down at locating tab (6) 
and engage. 

14

Install curtain at front 40 % bench

15

Install rear cover (A)

 Insert cover from the rear and press down 

and forwards so that locating tabs (5) engage. 
Press front ends of the cover down, so that 
locating tabs (2, 3, 4) engage. Insert locating 
tabs (1) into covers (C, E).

Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

Crankshaft Position Sensor DIY

  

 

hopefully this will help others with what appears to be a common stalling issue in the ML series.  

Location:  

-------- 
It's on the rear of the engine where the engine mates with the tranny on the driver's side. There are 2 

types. Be sure to get the correct one   

Here it is:  

1) Get 

CPS

 at dealer, its a VIN specific part. $125 from my local stealer.  

2) Tools needed: Socket screwdriver, Good lighting (portable) shop lights, size 8 outside torx socket, 
maybe a ratchet and extentions depending on your flexibility, magnetic part retrieval tool (skip this at 

your peril), bath towel, and long sleeve shirt, step stool, blue thread locker (optional)  

3) Open hood and remove engine cover, it just pulls off and on  

4) Set work light(s) toward back of engine, lighting behind drivers cylinder head  

5) Set bath towel on front of ML to kneel on of your knees will die, wearing long sleeve shirt or your 

wrists will be cut.  

6) Climb up on towel and look behind engine from above and right (see .jpg), finding torx attachment 

holding your 

CPS

.  

7) Remove torx screw and pull out 

CPS

, disconnect one way connector (wiring)  

8) Replace with new (leaving wire detached for now)  

9) This is the hardest step by far, and requires patience and flexibility. Apply some thread locker and 

insert screw and start the threads. Tighten with torx on socket screwdriver. This step took about 1/2 

hour and numerous dropped screws and retrievals with mag tool.  

10) Attach wiring to 

CPS

  

11) Reinstall engine cover  

12) Clean up tools, towel and lights and everything  

13) Drink beer and toast yourself for saving yourself at least $100 and a day of your time dropping off 

and picking up cars at shop  

Hope this helps someone in the community.  

Dickie 

00 ML 320  

AR15.12-P-2133A

Remove/install crankshaft position sensor

5.7.96

ENGINE 

112.910 in MODEL 202.026 /086

ENGINE 

112.920 in MODEL 202.029 /089

ENGINE 

112.921 in MODEL 210.063 /081 /263 /281

ENGINE 

112.922 in MODEL 220.063

ENGINE 

112.923 in MODEL 129.059

ENGINE 

112.940 in MODEL 208.365 /465

ENGINE 

112.941 in MODEL 210.065 /082 /265 /282

ENGINE 

112.942 in MODEL 163.154

ENGINE 

112.943 in MODEL 129.064

ENGINE 

112.944 in MODEL 220.065 /165

ENGINE 

113.940 in MODEL 210.070 /270

ENGINE 

113.941 in MODEL 220.070 /170

ENGINE 

113.960 in MODEL 215.375, 220.075 /175

ENGINE 

113.961 in MODEL 129.068

ENGINE 

112.945 in MODEL 463.209 /232 /233 /244 /245 /250

ENGINE 

113.944 in MODEL 202.033 /093

ENGINE 

113.980 in MODEL 210.074 /274

ENGINE 

113.943 in MODEL 208.370 /470

ENGINE 

113.984 in MODEL 208.374

ENGINE 

113.981 in MODEL 163.174

ENGINE 

112.912 in MODEL 203.061 /261, 209.361 /461

ENGINE 

112.946 in MODEL 203.064 /264

ENGINE 

112.947 in MODEL 170.465

ENGINE 

112.960 in MODEL 170.466

ENGINE 

113.942 in MODEL 163.172

ENGINE 

112.961 in MODEL 203.065 /265

ENGINE 

113.965 in MODEL 163.175

ENGINE 

113.963 in MODEL 230.475

ENGINE 

112.913 in MODEL 211.061

ENGINE 

112.949 in MODEL 211.065

ENGINE 

113.967 in MODEL 211.070

ENGINE 

113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254

ENGINE 

113.982 in MODEL 463.243 /246

ENGINE 

112.955 in MODEL 209.365 /465

ENGINE 

112.916 in MODEL 203.081 /281

ENGINE 

112.953 in MODEL 203.084 /284

ENGINE 

112.973 in MODEL 230.467

ENGINE 

112.972 in MODEL 220.067 /167

ENGINE 

112.970 in MODEL 163.157

ENGINE 

112.975 in MODEL 220.087 /187

ENGINE 

113.948 in MODEL 220.083 /183

ENGINE 

113.966 in MODEL 220.084 /184

ENGINE 

112.917 in MODEL 211.080 /280

ENGINE 

112.954 in MODEL 211.082 /282

ENGINE 

113.969 in MODEL 211.083 /283

P15.12-0275-11

Shown on Engine 113 in Model 220

L5

Crankshaft position sensor

Copyright DaimlerChrysler AG  29.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

  

Remove/Install

1.1

Remove engine compartment cover with 
integrated air cleaner

All except Engine 112.960 in Model 170.466, 
Engine 112.961 in Model 203.065/ 265

 Remove air cleaner by lifting vertically up 

and away from the cylinder head covers.

 

Installation: With sliding compound, 

slightly moisten the rubber retainers on the 
cylinder head covers and the sealing ring of 
the hot film mass air flow sensor in the air 
cleaner housing.

1.2

Remove air cleaner housing

Engine 112.960 in Model 170.466

Engine 112.961 in Model 203.065/265

AR09.10-P-1150SVK

2

Remove crankshaft position sensor (L5)

 

*BA15.10-P-1001-03A

3

Install in the reverse order

4.1

Reinitialize crankshaft position sensor (L5) 
using STAR DIAGNOSIS

 If the crankshaft position sensor (L5) was 

replaced, a re-initialization must be carried 
out with STAR DIAGNOSIS in the "Control 
unit adaptations" menu item.

Diagnosis system STAR DIAGNOSIS

*WE58.40-Z-1013-06A

 

Position sensor

Number

Designation

Engine
112.910/911/912/
913/914/915/
916/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
951/953/954/
955/960/961/
970/972/973/975

Engine 
113.940/941/ 
942/943/944/ 
948/960/961/ 
962/963/965/ 
966/967/968/ 
969/980/981/ 
982/984/986/ 
992/993

BA15.10-P-1001-03A

Crankshaft position sensor to engine block

Nm

8

8

Workshop equipment/MB testers (see Workshop Equipment Manual)

WE58.40-Z-1013-06A

Compact STAR DIAGNOSIS system for passenger cars, order number 6511 1801 00

Copyright DaimlerChrysler AG  29.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

 

 

 

 

 

 

 

Content   ..  360  361  362  363   ..