Mercedes-Benz ML320. Service manual - part 360

 

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Mercedes-Benz ML320. Service manual - part 360

 

 

1

Open cooling system cap (2) on coolant 
expansion reservoir (1)

 Cap with detent:

Turn cap carefully as far as the first detent, 
release pressure, and then unscrew cap.

 2-stage and 1-stage cap: Rotate cap half 

a revolution in a counterclockwise direction, 
release overpressure, then unscrew cap.

2.1

Remove engine compartment paneling

Models 129, 202, 208, 210

AR61.20-P-1105AB

Models 163.172/ 174/ 175

AR61.20-P-1105GH

Models 163.113/ 128

AR94.30-P-5400GH

Model 211

AR61.20-P-1105T

Models 215, 220

AR61.20-P-1105M

Model 230

AR61.20-P-1105R

2.2

Remove underride guard

Only on model 463

3.1

Remove air guide

Only on model 163 with engine 113.942

4

Drain coolant

 Model 163: For draining coolant, detach 

bottom coolant line at radiator or at coolant 
pump.

 Collect coolant Observe regulations for 

disposal of coolant.

 

Installation: On model 163 replace 

radiator connection of hose clamps to coolant 
hose, otherwise this can cause a damage to 
the bolt/thread.

 

Hose clamp

*BA20.20-P-1004-01A

Pouring in

5

Pour in coolant

 

All except engine 137

*BF20.00-P-1001-02K

 

Engine 137

*BF20.00-P-1001-02M

 

Notes on coolant level

Engines 112, 113, 137, 275, 285

AH20.00-P-1142-01V

 

Notes on coolant level

Model 163 with engines 111, 112, 113

AH20.00-P-1142-01GH

6

Bleed cooling system

 Let engine run, put heater on full heat 

output.

Except stationary heater, code 228

AR20.00-P-1142-06GA

With stationary heater code 228

7

Inspect cooling system for leaks

AR20.00-P-1010HA

 

Radiator, coolant hoses

Number

Designation

Engines 
112.942/
970, 
113.942/
965/981

BA20.20-P-1004-01A

Hose clamp

Nm

3

 

Cooling system

Number

Designation

Engines
112.910 /920
in model 202,
112.940 
in model 208

Engines 
112.911/921/941 
in model 210

Engines 
112.922/944/972 
in model 220

BF20.00-P-1001-02K

Cooling system

Total capacity

Liters

Y

9.5

Y

10.0

Y

10.5

Capacity of 
anticorrosion/antifreeze agent 
down to -37°C

Liters

Y

4.75

Y

5.0

Y

5.0

Capacity of anticorrosion/ 
antifreeze agent down 
to -45°C

Liters

Y

5.25

Y

5.5

Y

5.5

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Copyright DaimlerChrysler AG  12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

 

Cooling system

Number

Designation

Engines 
112.923/943 
in model 129

Engine 
112.945 in 
models 463.209/
232/233/244/
245/250 

Engine 112.942 
in models 163, 
113.940/980
in models 210, 
113.943/984
in model 208, 
113.944
in model 202

BF20.00-P-1001-02K

Cooling system

Total capacity

Liters

Y

11.75

Y

11.5

Y

11.0

Capacity of 
anticorrosion/antifreeze agent 
down to -37°C

Liters

Y

6.0

Y

5.8

Y

5.5

Capacity of anticorrosion/ 
antifreeze agent down 
to -45°C

Liters

Y

6.5

Y

6.4

Y

6.0

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

BB00.40-P-0325-00A

 

Cooling system

Number

Designation

Engines 
112.913/917/
949/954 
in model 211

Engines
113.967/969 
in model 211

Engine
113.990

BF20.00-P-1001-02K

Cooling system

Total capacity

Liters

Y

9.5

Y

10.75

Y

13.2

Capacity of 
anticorrosion/antifreeze agent 
down to -37°C

Liters

Y

4.75

Y

5.25

Y

6.6

Capacity of anticorrosion/ 
antifreeze agent down 
to -45°C

Liters

Y

5.25

Y

6.0

Y

7.3

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

BB00.40-P-0325-00A

 

Cooling system

Number

Designation

Engines 
113.941/960
in models 215, 
220

Engine 
113.961 
in model 129

Engine 113.962 
in modeld 
463.206/   
240/241 
/247/248  249/254

BF20.00-P-1001-02K

Cooling system

Total capacity

Liters

Y

11.5

Y

12.75

Y

12

Capacity of 
anticorrosion/antifreeze agent 
down to -37°C

Liters

Y

5.75

Y

6.25

Y

6

Capacity of anticorrosion/ 
antifreeze agent down 
to -45°C

Liters

Y

6.25

Y

7.0

Y

6,6

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

BB00.40-P-0325-00A

 

Cooling system

Copyright DaimlerChrysler AG  12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 3

Number

Designation

Engine 113.991
in model 215

Engines 
113.960/
986 
in model 215 

Engine 
112.973 in 
model 230.467

BF20.00-P-1001-02K

Cooling system

Total capacity

Liters

Y

14.5

Y

11.5

Y

10.8

Capacity of 
anticorrosion/antifreeze agent 
down to -37°C

Liters

Y

7.3

Y

5.75

Y

5.4

Capacity of anticorrosion/ 
antifreeze agent down 
to -45°C

Liters

Y

8

Y

6.25

Y

6

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

BB00.40-P-0310-01A

 

Cooling system

Number

Designation

Engines 
112.970
113.965 
in model 163

ENgines 
113.942/981 
in model 163

Engine 
113.982 in 
models 
463.241/243/246

BF20.00-P-1001-02K

Cooling system

Total capacity

Liters

Y

12.0

Y

11.5

Y

11.9

Capacity of 
anticorrosion/antifreeze agent 
down to -37°C

Liters

Y

6.0

Y

5.75

Y

5.95

Capacity of anticorrosion/ 
antifreeze agent down 
to -45°C

Liters

Y

6.75

Y

6.25

Y

6.55

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

BB00.40-P-0325-00A

 

Cooling system

Number

Designation

Engines 
113.986/991 
in model 220

Engines 
113.948/966 
in model 220

Engine 
112.975 
in model 220

BF20.00-P-1001-02K

Cooling system

Total capacity

Liters

Y

13.5

Y

11.6

Y

10.4

Capacity of 
anticorrosion/antifreeze agent 
down to -37°C

Liters

Y

6.8

Y

5.8

Y

5.2

Capacity of anticorrosion/ 
antifreeze agent down 
to -45°C

Liters

Y

7.4

Y

6.4

Y

5.7

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

BB00.40-P-0310-01A

 

Cooling system

Number

Designation

Engine
113.968 
in models 209, 
211;
engine 113.969
in model 211

BF20.00-P-1001-02K

Cooling system

Total capacity

Liters

Y

11.5

Capacity of 
anticorrosion/antifreeze agent 
down to -37°C

Liters

Y

5.75

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Page 4

Capacity of anticorrosion/ 
antifreeze agent down 
to -45°C

Liters

Y

6.25

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

 

Cooling system

Number

Designation

Engine
137.970

BF20.00-P-1001-02M

Cooling system

Total capacity

Liters

Y

12

Capacity of anticorrosion/
antifreeze agent down 
to -37°C

Liters

Y

6

Capacity of anticorrosion/
antifreeze agent down 
to -45°C

Liters

Y

6.6

Specifications for Operating 
Fluids

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

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Page 5

 

 

 

 

 

 

 

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