Mercedes-Benz ML320. Service manual - part 296

 

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Mercedes-Benz ML320. Service manual - part 296

 

 

Fig. 220: Identifying CTEL Interface, Radio And Navigation Unit And Exchange D2B Wiring Harness 

 

Remove

 

 

 

Notes on fiber optic 
cable

Models 129, 163, 168, 170, 202, 
203, 208, 209, 
210,215,220,230,463

AH82.70-P-0001-02A

 

Fiber optic cable, 
location

MODEL Series 163

GF82.00-P-4000-
01GH

1

Remove radio (A2)

 

AR82.60-P-7502EA

2

Remove center console  

AR68.20-P-2000GH 

3.1

Remove E-call control 
module (A35/8) with 
bracket

 Only with E-Call emergency 

call system, code 349. Do not 
take the control module out of 
the bracket.

AR82.95-P-0008GH

3.2

Remove CTEL [TEL] 
interface (A34/4) with 
bracket

 Only with complete portable 

CTEL preinstallation on dome 
code 852 or with MB portable 
CTEL, code 854. Do not take 
control module out of the 
bracket.

 

 

Install 

 

 

4

Pull white insert of the 
D2B wiring harness out 
of the D2B plug on the 

 Risk of breakage! Do not 

kink or stretch fiber optic cable

 USA version only: when the 

AR82.70-P-0004-01A

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

E-call control module/ 
CTEL [TEL] interface 
and replace with the 
white insert of the 
exchange D2B wiring 
harness

voice control system (SBS) is 
installed, the white D2B insert 
should be removed from the 
voice control system control 
module and not from the E-call 
control module/CTEL [TEL] 
interface. 

 Pay attention to the correct 

installation position of the insert 
in the D2B plug. Cut off the 
fiber optical cable removed at 
the adhesive tape.

5

Route exchange D2B 
wiring harness (1) 
under the floor 
covering to the 
transmission tunnel

 

 

6

Route exchange D2B 
wiring harness (1) at 
the top of the 
transmission tunnel to 
the center part of the 
instrument panel

 Route fiber optical cable 

under the air duct. Guide it past 
all components on the left side.

 

7

Route exchange D2B 
wiring harness (1) 
behind the instrument 
panel to the radio 
installation opening

 

 

8

Remove red insert of 
the D2B wiring harness 
from the D2B plug on 
the radio and replace 
with the red insert of 
the exchange D2B 
wiring harness

 Risk of breakage! Do not 

kink or stretch fiber optic cable

 Pay attention to the correct 

installation position of the insert 
in the D2 B-plug. Cut off the 
fiber optical cable removed at 
the adhesive tape.

AR82.70-P-0004-01A

9

Fasten exchange D2B 
wiring harness (1) to 
the existing D2B 
wiring harness of the 
radio

 

 

10.1

Install CTEL [TEL] 
interface (A34/4) with 
bracket

 Only with complete portable 

CTEL-preinstallation on dome, 
code 852 or with MB portable 
CTEL, code 854.

 

 

 

 

*BA91.10-P-1001-01B

 

 

 

*BA91.40-P-1001-01D

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

 Front seats 

 Seat belts/emergency tensioning retractors 

MAINTENANCE 

CHECK SETTING OF HIGH BEAM - AP82.10-P-8260-02A 

1. The light focal point should be located on the relevant central mark (6). In the event of a deviation: Check 

seat of bulb. 

Fig. 221: Identifying Central Mark 

SET OR INSPECT FOG LAMPS - AP82.10-P-8260-04A 

1. The light-dark boundary must be as horizontal as possible at the height of the appropriate dividing line 

(4), correct if necessary.  

2. For model 140 sedan as of approx. 03.94, 168 and 202: Check seat of bulb. 

10.2

Install E-call control 
module (A35/8) with 
bracket

 Only with emergency call 

system E-Call, code 349.

AR82.95-P-0008GH

 

 

 

*BA91.10-P-1001-01B

 

 

 

*BA91.40-P-1001-01D

11

Install center console

 

AR68.20-P-2000GH 

12

Install radio (A2)

 

AR82.60-P-7502EA

Number

Designation

Model Series 163

BA91.10-P-1001-01B

Bolt of seating mounting 
bracket to vehicle floor

Nm 40

Number

Designation

Model 163 up to 
08/99

Model 163 as of 
09/99

BA91.40-P-1001-
01D

Screw on belt end 
fitting

Nm 35

35

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

Fig. 222: Identifying Dividing Line 

Model 163.113 /154#A as of 289565, 163.113 #X as of 754620, 163.128 /154 /157 /175 except CODE (U49) 
Styling package
  

Fig. 223: Locating Adjusting Screw Position 

CHECK AND CORRECT HEADLAMP ADJUSTMENT - AP82.10-P-8260GH 

MODEL 163  

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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