Mercedes-Benz ML320. Service manual - part 259

 

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Mercedes-Benz ML320. Service manual - part 259

 

 

CDS AND DVDS ARE NOT EJECTED - AF82.60-P-6061A 

MODEL 129, 140, 163, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 220, 230, 414, 463  

Modification notes 

 

 

5 Reinstall antenna 
splitter

AR82.70-P-8953GH

 

 

6 Reinstall AM/FM 
amplifier

AR82.62-P-8347GH

17.5.04

Cause/remedy 3 added

 

 

Damage code

Cause

Remedy

 

 

 

 The causes listed in 

this document are not a 
malfunction of the CD 
drive. Operations in 
this context are not 
covered by warranty or 
goodwill
 .

 

 

Cause 1: 

Remedy 1: 

 

 

CD thickness is not within 
tolerance, e.g. DVDs with 
recordings on both sides 
(side 1: video data, side 2 
audio data).

1 Inform customer that 
CDs should correspond 
to specifications.

 

 

 CD occasionally not 

pulled in, light pressure 
required in addition. Then, 
CD is not ejected.

 Drives fulfill 

specifications.

 

 

 CD does not satisfy 

specifications. According to 
CD standards, the thickness 
must be within the tolerance 
range of 1.1 mm -1.5 mm. 
Previously measured CDs 
had a thickness of > or = 1.6 
mm.

 

 

None

Cause 2: 

Remedy 2: 

 

 

Self-made CDs/DVDs used 
with self-adhesive labels.

1 Advise customers not 
to use CDs/DVDs with 
self-adhesive labels.

 

 

 Due to the various 

materials used, the length 
expansion differs at higher 

 Please also advise 

your coworkers in Sales.

 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

temperatures causing the 
label to become wavy (see 
arrows) or the CD/DVD to 
deform. 
In both cases, the 
CDs/DVDs can get stuck 
and damage to the drive 
mechanism is possible. 

CDs/DVDs are not 
ejected.  

CDs/DVDs are not 
completely ejected.  

 
All head units with 
CD/DVD drive, all CD 
changers as well as 
navigation processors with 
single-slot drive are 
affected.

None

Cause 3: 

Remedy 3: 

 

 

CDs with a diameter of 8 cm 
are used (with and without 
adapter).

1 Please inform the 
customer that 8 cm CDs 
are not to be used (even 
with an adapter).

 

 

 The pull in/eject 

mechanism of the drive is 
Drives not designed for 8 
cm CDs.

 Drives fulfill 

specifications.

 

 

 If an adapter is used for 8 

cm CDs, the thickness of the 
CD increases which leads to 
problems when inserting 
and ejecting CDs. 
Furthermore, there is the 
danger that the 8 cm CD 
will be pushed out of the 
adapter while being pulled 
in/ejected and thereby block 
the mechanism.

 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

Fig. 101: Identifying Waves On CD Label 

GLOBAL POSITIONING SYSTEM (GPS) MALFUNCTION - AF82.61-P-6010A 

MODEL 163.113 /136 /154 /172 /174 #A as of 145273 up to 289564, 163.113 /154 #X as of 708319 up to 
754619 with CODE (353) Audio 30 APS
  

Operation no. of operation texts or standard texts and flat rates 

Sector

Op. no.

Operation text

Time

Acc. no.

Code

P

023578

REPLACE REAR 
ANTENNA FOR 
GLOBAL 
POSITIONING 
SYSTEM (GPS) 
(AFTER TESTING)

003 AW/0,3 h 82 858 52

-

Damage code

Cause

Remedy

 

 

Inadequate seal between 
antenna base and vehicle 
roof causes antenna 
connector to corrode. 

 The parts kit for the 

Global Positioning 
System (GPS) antenna 
was updated. Instead of a 
foam seal (4), a grommet 
(5) is now used to seal the 
antenna base to the 
vehicle roof. The new 
163 820 18 75 part 

1 Replace GPS antenna. 

 Use new parts kit 

only.

AR82.61-P-7474GI

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

Fig. 102: Identifying GPS Rear Antenna Components 

Parts ordering notes 

TELEPHONE CALL INTERRUPTED - AF82.70-P-1009A 

MODEL 129, 163, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 220, 230, 460, 461, 463 with CODE 
(312) GSM portable cellular telephone with CODE (316) MB GSM cellular telephone (D2B) with CODE 
(317) GSM portable cellular telephone (D2B) with CODE (347) TELE AID emergency call system (D2B) 
with CODE (380) Preinstallation for MB phone "CTEL", complete with CODE (381) MB phone 
"Standard" in console on right side of dome with CODE (382) MB phone "CTEL" in console on right 
side of dome with CODE (383) With telephone "Standard" in console on right side of dome with 
integrated TELEAID emergency call system, hands-free system and antenna with CODE (386) 
Preinstallation for "portable CTEL" UPCI telephone system with CODE (388) "Portable CTEL" UPCI 
telephone system with CODE (852) CTEL preinstallation assembly at dome with CODE (853) MB 
standard cellular telephone with CODE (854) MB portable cellular telephone with CODE (855) TELE 
AID
  

number replaces the 
former 163 820 06 75 
part number.

Part no.

Designation

Quantity

163 820 18 75

Antenna

1

Damage code

Cause

Remedy

 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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