Mercedes-Benz ML320. Service manual - part 215

 

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Mercedes-Benz ML320. Service manual - part 215

 

 

AR91.12-P-1100GH

Remove and install cover on bottom of rear seat

22.2.00

MODELS  163.136 /154 /172 as of 1.9.99, 
163.113 /128 /157 /174 /175

P91.12-2189-09

Arrows

Pushing directions for releasing 
the locating tabs

 

Remove

 

Risk of breakage! Carefully press covers off 
with a short screwdriver or suitable long 
wedges.

1

Remove rear cargo space floor flaps

 See Operating Instructions

2

Remove rear cover (A)

 Pull front outer edges of the cover 

upwards in order to release the locating tabs 
(1). Press outer locating tabs (2) outwards. In 
the center of the cover, press locating tab (3) 
to the right and locating tab (4) forwards. In 
order to release the locating tabs (5), press 
the cover down and remove to the rear.

3

Remove curtain at front 40 % bench

4

Remove outer cover (B) from 40 % bench

 Press the cover in and pull upwards at 

locating tab (6). Pull outwards at locating tabs 
(7, 8). Press the cover forwards in order to 
release the locating tab (9). At locating tab 
(10), press down with a long wedge between 
the covers. Guide the cover past the lateral 
curtain. 

5

Remove inner cover (C) from 40 % bench

 Pull the outer rear corners of the cover up 

in order to release the rear locating tabs (11). 
In order to release the locating tabs (12), 
press the cover forwards and remove to the 
front.

6

Remove curtain at front 60 % bench

7

Remove outer cover (D) from 60 % bench

 Push locating tab (13) up and turn cover 

out and up at locating tab (14). Pull outwards 
at locating tabs (15). Press the cover 
forwards in order to release the locating tabs 
(16). At locating tab (17) press down with a 
long wedge between the covers. Guide the 
cover past the lateral curtain. 

8

Remove inner cover (E) from 60 % bench

 Press locating tabs (18) in. Pull the outer 

rear corners of the cover up in order to 
release the rear locating tabs (19). In order to 
release the locating tabs (20), press the cover 
forwards, rotate counterclockwise and remove 
past the springs towards the rear.

 

Install

Copyright DaimlerChrysler AG  12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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9

Install inner cover (E) at 60 % bench

 Insert cover past the springs from the rear 

and rotate into position in a clockwise 
direction. Insert locating tabs (19). Press the 
front cover down and reset so that locating 
tabs (20) engage. Press rear cover down until 
locating tabs (18) engage. 

10

Install outer cover (D) at 60 % bench

 Guide the cover past the lateral curtain. 

Insert locating tab (17), push front cover down 
and reset so that locating tabs (16) engage. 
Press the outer edge of the cover down and 
insert lateral locating tabs (15). Raise rear 
cover on the inside, press down until locating 
tab (14) and rear locating tab (13) engage. 

11

Install curtain at front 60 % bench

12

Install inner cover (C) at 40 % bench

 Insert cover from the front and insert 

locating tabs (11). Press the front cover down 
and reset so that locating tabs (12) engage.

13

Install outer cover (B) at 40 % bench

 Guide the cover past the lateral curtain. 

Insert locating tab (10), push front cover down 
and reset so that locating tab (9) engages. 
Press the outer edge of the cover down and 
insert lateral locating tabs (8). Insert locating 
tab (7), push cover down at locating tab (6) 
and engage. 

14

Install curtain at front 40 % bench

15

Install rear cover (A)

 Insert cover from the rear and press down 

and forwards so that locating tabs (5) engage. 
Press front ends of the cover down, so that 
locating tabs (2, 3, 4) engage. Insert locating 
tabs (1) into covers (C, E).

Copyright DaimlerChrysler AG  12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AN91.12-P-0002-01A

Replacing rear seat bearing

Model 163.113/136/154/172 from 
A145273 up to A152440 with Code 
(847) 3rd seat row

Spring compressor

163 589 02 31 00

P91.12-2192-06

1

Remove pin (1) at bottom of seat 
adjustment strut (2)

2

 Remove gas pressure struts (3)

 

Danger of breaking retaining clips! Do not 

completely remove clips, otherwise 
installation tension is released.

3

Remove pins (4) at bottom of seat 
hinges (5)

4

Remove seat bearing (6) and install 
updated bearing at bottom of seat 
hinges (5) 

 

Replace retaining rings.

5

Install pins (1) at seat adjustment strut 
(2) 

 

Replace retaining ring.

6

 Install gas pressure struts (3)

Copyright DaimlerChrysler AG  12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR91.12-P-1010GI

Remove and install bench

21.3.00

MODELS  163.136 /154 /172 as of 1.9.99, 
163.113 /128 /157 /174 /175
40 % bench seat

P91.12-2126-06

1

Bolts, front of rear seat fastening

2

Bolts, rear of rear seat fastening

4

Seat frame covering

  

Remove, Install

1

Remove headrest

 See Operating Instructions

2.1

Remove covering (4) on bottom of rear seat

 On 40 % rear seat only.

AR91.12-P-1100GH

3.1

Disconnect plug to seat belt buckle cable

 Only with side airbag in the rear (left and 

right), code 293.

4.1

Remove electric lead attached to seat frame 
with adhesive tape

 Only with side airbag in the rear (left and 

right), code 293.

 

Installation: Replace adhesive tape. 

5

Unscrew bolts (1) on front of rear seat 
fastening

 

Installation: Replace bolts and nuts with 

locking agent applied.

 Torx bit set

*000589011000

 

*BA91.12-P-1005-03A

6

Release backrest and tip forward

 See Operating Instructions

7

Release seat bench and fold down

 See Operating Instructions

8

Remove bolts (2) on rear of rear seat fastening

 

Installation: Replace bolts and nuts with 

locking agent applied.

 Torx bit set

*000589011000

 

*BA91.12-P-1005-03A

9

Remove 40 % bench

10

Install in the reverse order

 

Rear seats

Number

Designation

Model 
163 as of 
09/99

BA91.12-P-1005-03A

Nuts for rear seat console on vehicle floor 

NM

40

Copyright DaimlerChrysler AG  12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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