Mazda B4000 Truck (2007 year). Manual

WASHING THE EXTERIOR

Wash your vehicle regularly with cool or lukewarm water and a neutral
pH shampoo.
• Never use strong household detergents or soap, such as dish washing

or laundry liquid. These products can discolor and spot painted
surfaces.

• Never wash a vehicle that is “hot to the touch” or during exposure to

strong, direct sunlight.

• Always use a clean sponge or car wash mitt with plenty of water for

best results.

• Dry the vehicle with a chamois or soft terry cloth towel in order to

eliminate water spotting.

• It is especially important to wash the vehicle regularly during the

winter months, as dirt and road salt are difficult to remove and cause
damage to the vehicle.

• Immediately remove items such as gasoline, diesel fuel, bird droppings

and insect deposits because they can cause damage to the vehicle’s
paintwork and trim over time.

• Remove any exterior accessories, such as antennas, before entering a

car wash.

• Suntan lotions and insect repellents can damage any painted

surface; if these substances come in contact with your vehicle,
wash off as soon as possible.

WAXING

Applying a premium paint sealant to your vehicle every six months will
assist in reducing minor scratches and paint damage.
• Wash the vehicle first. Refer to Washing the exterior for more

detailed information.

• Do not use waxes that contain abrasives; use a premium liquid wax.
• Do not allow paint sealant to come in contact with any non-body

(low-gloss black) colored trim, such as grained door handles, roof
racks, bumpers, side moldings, mirror housings or the windshield cowl
area. The paint sealant will “gray” or stain the parts over time.

PAINT CHIPS

Your dealer has touch-up paint to match your vehicle’s color. Touch-up
paint can be used to repair minor scratches to painted surfaces.

CIMS #1091385

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CIMS #1521416

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• Remove particles such as bird droppings, tree sap, insect deposits, tar

spots, road salt and industrial fallout before repairing paint chips.

• Always read the instructions before using the products.

ALUMINUM WHEELS AND COVERS

Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
• Clean with cool or lukewarm water and a neutral pH shampoo.
• Never apply any cleaning chemical to hot or warm wheel rims or

covers.

• Some automatic car washes may cause damage to the finish on your

wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.

• Do not use hydrofluoric acid-based or high caustic-based wheel

cleaners, steel wool, fuels or strong household detergent.

• To remove tar and grease, use Extra Strength Tar and Road Oil

Remover (0000–77–410E-01), available from your authorized Mazda
dealer.

ENGINE

Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
• Take care when using a power washer to clean the engine. The

high-pressure fluid could penetrate the sealed parts and cause
damage.

• Never spray the engine or other engine components with water. Water

will damage the engine or other engine components.

• Spray Engine Shampoo and Degreaser (0000–77–410E-09), available at

your authorized Mazda dealer, on all parts that require cleaning and
pressure rinse clean.

• Cover the highlighted areas to prevent water damage when cleaning

the engine.

CIMS #1001623

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CIMS #1010871

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• 4.0L Engine

• Never wash or rinse the engine while it is running; water in the

running engine may cause internal damage.

PLASTIC (NON-PAINTED) EXTERIOR PARTS

Use only approved products to clean plastic parts. These products are
available from your dealer.
• For routine cleaning, use cool or lukewarm water with a neutral pH

shampoo.

• If tar or grease spots are present, use Extra Strength Tar and Road Oil

Remover (0000–77–410E-01), available at your authorized Mazda
dealer.

WINDOWS AND WIPER BLADES

The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, water repellant
coatings, tree sap, or other organic contamination; these contaminants
may cause squeaking or chatter noise from the blades, and streaking and
smearing of the windshield. To clean these items, follow these tips:
• The windshield, rear windows and side windows may be cleaned with

a non-abrasive cleaner such as Ultra-Clear Spray Glass Cleaner
(0000–77–400E-01 and 0000–77–400E-02), available from your
authorized Mazda dealer.

• The wiper blades can be cleaned with isopropyl (rubbing) alcohol or a

windshield washer concentrate. This washer fluid concentrate contains

CIMS #1001625

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CIMS #1001626

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a special solution in addition to alcohol which helps to remove the hot
wax deposited on the wiper blade and windshield from automated car
wash facilities. Be sure to replace wiper blades when they appear
worn or do not function properly.

• Do not use abrasives, as they may cause scratches.
• Do not use fuel, kerosene, or paint thinner to clean any parts.

INSTRUMENT PANEL AND CLUSTER LENS

Clean the instrument panel with a damp cloth, then with a clean, dry
cloth, or use Mazda Deluxe Leather and Vinyl Cleaner
(0000–77–430E-15).
• Avoid cleaners or polish that increase the gloss of the upper portion of

the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.

WARNING: Do not use chemical solvents or strong detergents
when cleaning the steering wheel or instrument panel to avoid
contamination of the airbag system.

• Be certain to wash or wipe your hands clean if you have been in

contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.

INTERIOR TRIM

• Clean the interior trim areas with a damp cloth, then with a clean, dry

cloth; you may also use Mazda Deluxe Leather and Vinyl Cleaner
(0000–77–430E-15).

• Do not use household or glass cleaners, as these may damage the

finish.

INTERIOR

For fabric, carpets, cloth seats, and safety belts:
• Remove dust and loose dirt with a vacuum cleaner.
• Remove light stains and soil with Upholstery Cleaner and Spot

Remover (0000–77–430E-01), available at your authorized Mazda
dealer.

• If grease or tar is present on the material, spot-clean the area first

with Spot and Stain Remover (0000–77–410E-01), available at your
authorized Mazda dealer.

CIMS #1521418

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CIMS #1521417

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CIMS #1129642

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• If a solvent ring forms on the fabric after spot cleaning, clean the

entire area immediately (but do not oversaturate) or the ring will set.

• Do not use household cleaning products or glass cleaners, which can

stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.

UNDERBODY

Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.

MAZDA CAR CARE PRODUCTS

Your Mazda dealer has many quality products available to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials that meet or exceed rigid
specifications. For best results, use these products or products of
equivalent quality. These products are available at your authorized Mazda
dealer.

CIMS #

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CIMS #1001629

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INTRODUCTION

Be extremely careful to prevent injury to yourself and others or damage
to your vehicle when using this manual for inspection and maintenance.

If you’re unsure about any procedure it describes, we strongly urge you
to have a reliable and qualified service shop perform the work, preferably
an authorized Mazda Dealer.

Factory-trained Mazda technicians and genuine Mazda parts are best for
your vehicle. Without this expertise and the parts that have been
designed and made especially for your Mazda, inadequate, incomplete,
and insufficient servicing may result in problems. This could lead to
vehicle damage or an accident and injuries.

For expert advice and quality service, consult an authorized Mazda
Dealer.

The owner should retain evidence that proper maintenance has been
performed as prescribed.

Claims against the warranty resulting from lack of maintenance, as
opposed to defective materials or authorized Mazda workmanship, will
not be honored.

Any auto repair shop using parts equivalent to your Mazda’s original
equipment may perform maintenance. But we recommend that it
always be done by an authorized Mazda Dealer using genuine
Mazda parts.

SCHEDULED MAINTENANCE

Schedule 1 — Normal Driving Conditions/Emission Control
Systems

Follow Schedule 1 if the vehicle is operated mainly where none of the
following conditions apply. If any do apply, follow Schedule 2.
• Repeated short-distance driving.
• Driving in dusty conditions.
• Towing a trailer.
• Operating in hot weather in stop-and-go “rush hour” traffic.
• Extended periods of idling or low-speed operation.
• High-speed operation with a fully loaded vehicle.
• Off-road operation.
NOTE: After the described period, continue to follow the described
maintenance at the recommended intervals.

CIMS #608142

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CHART SYMBOLS

I: Inspect and if necessary, correct, clean or replace
A Adjust
R: Replace
L: Lubricate

Normal driving service intervals — perform at the months or distances
shown, whichever occurs first.

Maintenance Item

Maintenance Interval (Number of months or Miles (km),

whichever comes first)

Months

x 1000 miles

(x 1000 km)

(8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)

ENGINE

Engine oil

Oil filter

PCV valve

AIR CLEANER

Air cleaner filter

IGNITION SYSTEM

Spark plugs

COOLING SYSTEM

Engine Coolant (yellow)

Replace at first 100,000 miles (160,000 km) or 72

months; after that, every 50,000 miles (80,000 km)

or 36 months

Coolant condition and protection,
hoses and clamps — annually —
prior to cold weather every 12
months

CHASSIS AND BODY

Wheel lug nut torque

Inspect tires for wear and rotate (X
= recommended interval for optimal
tire life)

Clutch reservoir fluid level

Front wheel bearings (4x2)

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Maintenance Item

Maintenance Interval (Number of months or Miles (km),

whichever comes first)

Months

x 1000 miles

(x 1000 km)

(8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)

Disc brake system

Caliper slide rails

Drum brake system, lines and hoses

Exhaust system for leaks, damage,
looseness

Manual transmission fluid

Automatic
transmission fluid

Exhaust system shielding (for
trapped material)

Propeller shaft U-joints (if equipped
with grease fittings)

Parking brake system (for damage
and operation)

Ball joints (4x2)

I/L

Transfer case fluid (4x4)

Replace every 150,000 miles (240,000 km)

Rear axle lubricant

Does not require replacement unless rear axle

submerged in water

Accessory drive belts

Fuel filter

Steering linkage, ball joints,
suspension and driveshaft

*1 The wheel lug nuts must be retightened to the proper specifications
at 500 miles (800 km) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened. Refer to Wheel
Lug Nut Torque Specification in the Tires, Wheels and Loading
chapter for the proper lug nut torque specification.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and
gap specifications.

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222

*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle’s useful life.

Schedule 1 continued

Maintenance Item

Maintenance Interval (Number of months or Miles (km),

whichever comes first)

Months

x 1000 miles

100 105 110 115

120

(x 1000 km) (104)(112)(121)(128)(136)(144)(152)(160)(168)(176)(184) (192)

ENGINE

Engine oil

Oil filter

PCV valve

AIR CLEANER

Air cleaner filter

IGNITION SYSTEM

Spark plugs

COOLING SYSTEM

Engine Coolant (yellow)

Replace at first 100,000 miles (160,000 km) or 72

months; after that, every 50,000 miles (80,000 km)

or 36 months

Coolant condition and protection,
hoses and clamps — annually —prior
to cold weather every 12 months

CHASSIS AND BODY

Wheel lug nut torque

Inspect tires for wear and rotate (X
= recommended interval for optimal
tire life)

Clutch reservoir fluid level

Front wheel bearings (4x2)

Disc brake system

Caliper slide rails

Drum brake system, lines and hoses

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Maintenance and Specifications

223

Maintenance Item

Maintenance Interval (Number of months or Miles (km),

whichever comes first)

Months

x 1000 miles

100 105 110 115

120

(x 1000 km) (104)(112)(121)(128)(136)(144)(152)(160)(168)(176)(184) (192)

Exhaust system for leaks, damage,
looseness

Manual transmission fluid

Automatic
transmission fluid

Exhaust system shielding (for
trapped material)

Propeller shaft U-joints (if equipped
with grease fittings)

Parking brake system (for damage
and operation)

Ball joints (4x2)

I/L

Transfer case fluid (4x4)

Replace every 150,000 miles (240,000 km)

Rear axle lubricant

Does not require replacement unless rear axle

submerged in water

Accessory drive belts

Fuel filter

Steering linkage, ball joints,
suspension and driveshaft

*2 Replace every 150,000 miles (240,000 km) unless submerged in water.

*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.

*4 Refer to vehicle emission control information label for spark plug and
gap specifications.

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224

SCHEDULE 2 — SPECIAL OPERATING CONDITIONS

If your driving habits FREQUENTLY include one or more of the
following conditions:
• Short trips of less than 10 miles (16 km) when outside temperatures

remain below freezing.

• Towing a trailer, or carrying maximum loads.
• Operating in severe dust conditions.
• Operating during hot weather in stop-and-go “rush hour” traffic.
• Extensive idling, such as police, taxi or door-to-door delivery service.
• High speed operation with a fully loaded vehicle (max. GVW).
• Off-road operation
Change ENGINE OIL AND OIL FILTER every 3 months or 3,000 miles
(4,800 km) whichever occurs first.

NOTE: Idling the engine for extended periods will accumulate more
hours of use on your vehicle than is actually indicated by the mileage
odometer. Consequently, the odometer reading can be often misleading
when determining the right time to change your engine oil and filter. If
you are using your vehicle in a manner which allows it to remain
stationary while the engine is running for long periods (door-to-door
delivery, taxi, police, power/utility company trucks, or similar duty), then
Mazda recommends you increase the frequency of oil and filter changes
to an interval equivalent to 200 ENGINE HOURS or use. Since most
vehicles are not equipped with hour-meters, it may be necessary for you
to approximate your idle time and plan oil/filter changes accordingly.

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225

Special Operating
Conditions

Replace

Engine

Oil

and

Filter

Inspect

Brake

System

Replace

Fuel

Filter

Change

Automatic

ransmission

Fluid

Replace

Spark

Plugs

Replace

Engine

Air

Filter

Change

Manual

ransmission

Fluid

Inspect

and

Lubricate

U-Joints

Lubricate

Front

Wheel

Bearing

(4x2)

Change

ransfer

Case

Fluid

(4x4)

Suggested Maintenance
Interval

3,000

miles or

3 months

5,000
miles

15,000

miles

30,000

miles

60,000

miles

required

30,000

miles

60,000

miles

Towing a trailer or
using a camper or
car top carrier

Extensive idling or
low-speed driving
for long distances
as in heavy
commercial use
such as delivery,
taxi or patrol car

Operating in dusty
conditions such as
unpaved or dusty
roads

Off road operation

For specific recommendations see your authorized Mazda dealer or
qualified service professional.

OWNER MAINTENANCE

Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle
inspections at the indicated intervals to ensure safe and dependable
operation.
Bring any problem to the attention of an Authorized Mazda Dealer or
qualified service technician as soon as possible.
While operating your vehicle

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• Note any changes in the sound of the exhaust or any smell or exhaust

fumes in the vehicle.

• Check for vibrations in the steering wheel. Notice any increased

steering effort or looseness in the steering wheel, or change in the
straight ahead position.

• Notice if your vehicle constantly turns slightly or “pulls” to one side

when traveling on a smooth, level road.

• When stopping, listen and check for strange sounds, pulling to one

side, increased brake pedal travel or “hard to push” brake pedal.

• If any slipping or changes in the operation of your transmission occur,

check the transmission fluid level.

• Check automatic transmission Park function.
• Check parking brake.
At least monthly
• Check function of all interior and exterior lights.
• Check tires for wear and proper air pressure.
• Check engine oil level.
• Check coolant level in the coolant reservoir.
• Check washer fluid level.
At least twice a year (for example, every spring and fall)
• Check power steering fluid level.
• Check clutch fluid level (if equipped).
• Check and clean body and door drain holes.
• Check and lubricate all hinges, latches, and outside locks.
• Check and lubricate door rubber weather strips.
• Check parking brake for proper operation.
• Check lap/shoulder belts and seat latches for wear and function.
• Check air pressure in spare tire.
• Check windshield washer spray and wiper operation. Clean wiper

blades with clean cloth dampened with washer fluid.

• Check safety warning lamps (brake, ABS, air bag, safety belt) for

operation.

• Check cooling system fluid level and verify coolant specific gravity is

correct for summer or winter conditions.

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227

• Check battery water level (non-maintenance free).
• Check battery connections and clean if necessary.
Retightening lug nuts
• Retighten the lug nuts to the specified torque at 500 miles (800 km)

after any wheel disturbance (tire rotation, changing a flat tire, wheel
removal, etc.).

• Refer to Wheel Lug Nut Torque Specification in the Tires, Wheels

and Loading chapter for the proper lug nut torque specification.

SERVICE RECOMMENDATIONS

To help you service your vehicle, we provide scheduled maintenance
information which makes tracking routine service easy.

If your vehicle requires professional service, your authorized dealer can
provide necessary parts and service. Check your “Warranty Information”
to find out which parts and services are covered.

Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.

PRECAUTIONS WHEN SERVICING YOUR VEHICLE

• Do not work on a hot engine.
• Make sure that nothing gets caught in moving parts.
• Do not work on a vehicle with the engine running in an enclosed

space, unless you are sure you have enough ventilation.

• Keep all open flames and other lit material away from the battery and

all fuel related parts.

Working with the engine off

• Automatic transmission:

1. Set the parking brake and shift to P (Park).

2. Turn off the engine and remove the key.

3. Block the wheels.

• Manual transmission:

1. Set the parking brake, depress the clutch and place the gearshift in 1

(First).

2. Turn off the engine and remove the key.

CIMS #604851

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CIMS #83506

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itdseq=265

CIMS #83508

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itdseq=266

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Mazda B4000 Truck (2007 year). Manual - part 14