Lexus ES300 (2002 year). Service manual - part 432

D03827

D08112

D08113

D08114

SST

SST

D03827

-

AUTOMATIC TRANSMISSION / TRANS

UNDERDRIVE PLANETARY GEAR ASSY (U150E)

40-95

117

U150E A/T REPAIR MANUAL   (RM913U)

(b)

Remove the U/D planetary ring gear from the counter
driven gear.

6.

INSTALL UNDERDRIVE PLANETARY RING GEAR

(a)

Install a new snap ring to the outer race of the tapered roll-
er bearing.

HINT:
When replacing the bearing, also replace the counter driven
gear with a new one.

(b)

Using a piston ring compressor, squeeze the snap ring.

(c)

Using SST and a press, press in the outer race of the ta-
pered roller bearing.
SST

09950- 60020 (09951- 00890), 09950- 70010
(09951-07100)

(d)

Install the U/D planetary ring gear to the counter driven
gear.

D08115

D26435

SST

D08117

D26436

SST

D26433

SST

40-96

-

AUTOMATIC TRANSMISSION / TRANS

UNDERDRIVE PLANETARY GEAR ASSY (U150E)

118

U150E A/T REPAIR MANUAL   (RM913U)

(e)

Using a snap ring pliers, install the snap ring.

7.

INSTALL UNDERDRIVE PLANETARY GEAR ASSY

(a)

Using a press,  press the rear tapered roller bearing to the
U/D planetary gear.
SST

09502- 12010, 09950- 60010 (09951- 00260),
09950-70010  (09951-07100), 09316-20011

NOTICE:
Press the bearing until it becomes flat at the bottom.

(b)

Install the counter driven gear with planetary ring gear to
the U/D planetary gear.

(c)

Using SST and a press, press in the front tapered roller
bearing.
SST

09502- 12010, 09950- 60010 (09951- 00260),
09950-70010  (09951-07100), 09316-20011

NOTICE:
Press the counter driven gear while rotating it.

(d)

Using a press, press in the parking lock gear.
SST

09502- 12010, 09950- 60010 (09951- 00260),
09950-70010  (09951-07100), 09316-20011

NOTICE:
Press the counter driven gear while rotating it.

D26434

SST

D26432

SST

D25609

D25594

SST

C56809

-

AUTOMATIC TRANSMISSION / TRANS

UNDERDRIVE PLANETARY GEAR ASSY (U150E)

40-97

119

U150E A/T REPAIR MANUAL   (RM913U)

8.

INSTALL DIFFERENTIAL DRIVE PINION

(a)

Using a press, press the differential drive pinion.
SST

09726- 40010, 09950- 60010 (09951- 00260),
09950-70010  (09951-07100)

NOTICE:
Press the counter driven gear while rotating it.

9.

INSTALL CYLINDRICAL ROLLER BEARING RACE
INNER

(a)

Using a press, press the cylindrical roller bearing race in-
ner.
SST

09506- 35010, 09950- 60010 (09951- 00260),
09950-70010  (09951-07100)

NOTICE:
Press the counter driven gear while rotating it.

10.

INSTALL FRONT PLANETARY GEAR NUT

(a)

Clamp the U/D planetary gear in soft jaw vise.

NOTICE:
Be careful not to damage the differential drive pinion.
(b)

Using a socket wrench, install a new lock nut.
Torque: 280 N

⋅

m (2,855 kgf

⋅

cm, 207 in.

⋅

lbf)

HINT:
Use a torque wrench with a fulcrum length of 750 mm (29.53
in.).
11.

INSPECT UNDERDRIVE PLANETARY GEAR
PRELOAD

(a)

Using SST and a torque wrench, measure the turning
torque of U/D planetary gear assy while rotating the
torque wrench at 60 rpm.
SST

09387-00050

Turning torque at 60 rpm.:
2.14 - 5.40 N

⋅

m (21.8 - 55.1 kgf

⋅

cm, 0.24 - 0.61 in.

⋅

lbf)

HINT:
Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).
(b)

Using a pin punch and hammer, stake the lock nut.

NOTICE:
Make sure that there are no cracks on the nut.

400H4-01

D26439

D26442

D26438

D26443

40-98

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AUTOMATIC TRANSMISSION / TRANS

TRANSMISSION VALVE BODY ASSY (U150E)

120

U150E A/T REPAIR MANUAL   (RM913U)

TRANSMISSION VALVE BODY ASSY (U150E)

OVERHAUL

1.

REMOVE SHIFT SOLENOID VALVE SL3

(a)

Remove the bolt and shift solenoid valve SL3 from the
valve body assy.

2.

REMOVE SHIFT SOLENOID VALVE S4

(a)

Remove the bolt and shift solenoid valve S4 from the
valve body assy.

3.

REMOVE SHIFT SOLENOID VALVE SR

(a)

Remove the shift solenoid valve SR from the valve body
assy.

4.

REMOVE SHIFT SOLENOID VALVE DSL

(a)

Remove the bolt and shift solenoid valve DSL from the
valve body assy.